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Effect of Static Magnetic Field on the Evolution of Residual Stress and Microstructure of Laser Remelted Inconel 718 Superalloy
摘要： As a typical additive manufacturing technique, direct energy deposition is restricted from further application due to the presence of residual stress and the structural deformation. Thus, minimizing the residual stress plays a crucial role in additive manufacturing. In this work, a transverse static magnetic field is introduced in the laser remelting of Inconel 718 superalloy to investigate the effects on residual stress and microstructural change. The x-ray diffraction technique was used to examine the residual stress variation. Optical microscope and scanning electron microscope were applied to observe the microstructure evolution. It was found that the compressive residual stress of the remelted region was notably reduced from 392.50 to 315.45 MPa under the effect of the magnetic field of 0.55 T. Furthermore, it was observed that the average dendrite spacing was reduced by about 32% under the magnetic field. During the laser remelting process, the imposed electromagnetic force minimized the flow field within the molten pool, inhibiting the heat transfer and minimizing the cooling rate. These directly reduced the residual stresses. Based on research findings, the magnetic field can be a potential method to eliminate the residual stress in laser additive manufacturing components.
关键词： laser direct deposition,static magnetic field,Inconel 718 superalloy,laser remelting,residual stress,thermoelectric magnetic force
更新于2025-09-23 15:21:01
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Gradient microstructure and vibration fatigue properties of 2024-T351 aluminium alloy treated by laser shock peening
摘要： To investigate the improvement in vibration fatigue and the strengthening mechanism of laser shock peening, a nanosecond laser was used to strengthen the 2024-T351 aluminium alloy. Accordingly, the microstructure, residual stress, nanohardness and surface roughness of the treated alloy were measured. Subsequently, the vibration fatigue damage and fatigue life were evaluated, and the vibration fracture morphology was observed. The results showed that the grains in the peened surface were re?ned. A residual stress of ?141 MPa and a nanohardness of 3.1 GPa were obtained by laser shock peening. Based on the relationship between the peened microstructure and fracture morphology, it was deduced that an increase in the grain boundaries led to a lower crack initiation rate and a higher crack initiation life. The compressive residual stress decreased the crack growth rate and increased the crack growth life. Therefore, laser shock peening increases the total vibration fatigue life by about 63.5%.
关键词： Laser shock peening,Vibration fatigue,2024-T351 aluminium,Compressive residual stress,Microstructure
更新于2025-09-23 15:21:01
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Residual stress analysis of thin film photovoltaic cells subjected to massive micro-particle impact
摘要： Residual stresses play a crucial role in both light-electricity conversion performances and the lifespan of photovoltaic (PV) cells. In this paper, the residual stress of triple junction cells (i.e. GaInP/GaInAs/Ge) induced by laser-driven massive micro-particle impact is analyzed with a novel method based on backscattering Raman spectroscopy. The impact process, which induces damage to the PV cells and brings the residual stress, is also investigated by optical microscopy (OM) and Scanning Electron Microscopy (SEM). The results show that the PV cells would exhibit various damage patterns. At the same time, strong residual stresses up to hundreds of MPa introduced in the damaged PV cells after impact have been analysis, providing an effective perspective to better understand the damage behavior and residual stress features of PV cells during their service life.
关键词： Damage behavior,Residual stress,Photovoltaic cells,Micro-particle impact,Raman spectroscopy
更新于2025-09-23 15:21:01
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The effects of laser peening on laser additive manufactured 316L steel
摘要： Laser peening has an extensive application in traditional manufacturing industry. However, in additive manufacturing, the initial stresses on the parts often reduce the effects of laser peening and make it hard to achieve a desirable residual stress distribution. In this investigation, the interaction of initial residual stress and laser peening-induced stress was studied through numerical simulation and experimental tests. A finite element model (FEM) model was built to predict the stress distribution on laser-deposited sample, and its changed state is affected by laser peening. The microstructure and mechanical properties were also characterized experimentally. The result turned out that the thermal-induced tensile residual stress in laser-deposited sample can affect the laser peening result in both horizontal and longitudinal directions. Some mechanical properties of the LAMed sample were changed after LSP treatment. The hardness on the surface and 1-mm depth have been increased by 7% and 22%, respectively, and the yield strength was increased by 16%, while there is no significant change in the tensile strength and elongation rate.
关键词： Finite element analysis,Laser peening,Laser additive manufacturing,Residual stress
更新于2025-09-23 15:21:01
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Connecting Diffraction-Based Strain with Macroscopic Stresses in Laser Powder Bed Fused Ti-6Al-4V
摘要： The laser powder bed fusion (LPBF) production process often results in large residual stress (RS) in the parts. Nondestructive techniques to determine RS are badly needed. However, a reliable quantification of macro-RS (i.e., stress at the component level) by means of diffraction-based techniques is still a great challenge, because the link between diffraction-based strain and macro-RS is not trivial. In this study, we experimentally determine (by means of in-situ synchrotron radiation diffraction) this link for LPBF Ti-6Al-4V. We compare our results with commonly used models to determine the so-called diffraction elastic constants (DECs). We show that LPBF materials possess different DECs than wrought alloys, simply because their microstructural and mechanical properties are different. We also show that the existing models can be used to calculate DECs only if high accuracy of the RS values is not required. If the peculiarities of the microstructure have to be taken into account (as is the case of additively manufactured materials), a radically new approach is desirable.
关键词： synchrotron radiation diffraction,Laser powder bed fusion,residual stress,Ti-6Al-4V,diffraction elastic constants
更新于2025-09-23 15:21:01
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Numerical studies of residual states and scaling effects in laser-directed energy deposition additive manufacturing
摘要： Sequentially coupled thermo-mechanical model was used to simulate the residual stresses and residual distortions in the directed energy deposition additive manufacturing by laser. The proposed models were validated by comparison with experimental data. Different sizes of components were used to study the scaling effects. Results indicate that the residual stress can be controlled by the component sizes. This phenomenon can be explained by the bending deformation and the temperature fluctuations, especially the cooling rate, in the directed energy deposition additive manufacturing process. Both the bending deformation and the temperature fluctuations can be controlled by the ambient temperature and the designed process parameters. Analytical model was established to show how the components’ sizes affect the final residual states in combination with different design parameters.
关键词： Scaling effect,Residual stress,Residual distortion,Additive manufacturing
更新于2025-09-23 15:19:57
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Research on a new laser path of laser shock process
摘要： In most laser shock process experiments, the traditional typical laser path is usually in use. However, the surface residual stress induced by laser shock process distribute unbalance. The residual stress released from the minimum axis, the effective of the laser shock process would lose. To solve it, a new laser path produced, the horizontal and vertical reciprocating (HVR). With the new path, the residual stress distribution unbalance reduced. The laser shock process efficiency improved. The traditional laser path induced stress unbalance produced by the time different between the laser pulse and stress pulse. The stress would overlay to the direction of the laser path, it’s the main reason that the material surface stress distribution unbalance. The laser pulse is 12-20ns for most cases, but the stress pulse is 3 times of it. The results of the simulation shows the traditional laser path X axis stress is 25% larger than the Y axis, but the HVR path is nearly the same. The experiments of the results not only show the two laser path stress distribution different but also the laser shock area different affect the stress distribution. The laser path different affect stress distribution unbalance reason is because the overlay, and the laser shock area affect stress distribution different reason is the resilience.
关键词： laser shock process,laser path,HVR path,residual stress,stress distribution
更新于2025-09-23 15:19:57
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Experimental and Numerical Simulation on Laser welding of High Manganese TWIP980 Steel
摘要： In this paper, the numerical simulation of laser tailoring process for the 2mm thickness TWIP980 steel sheet is carried out using Simufact welding software. The results show that the center of the laser welding heat source is small, and temperature is high. The front of the weld pool has a drop-shaped profile and a funnel-shaped cross section. The simulated weld joint has a high degree of conformity comparing to the actual weld joint. As the heat input (line energy) increases, the peak temperature of the thermal cycle and the weldment width increase. The simulated results indicate that the residual stress of the weld joint perpendicular to the weld along the surface is greater than that along the weld direction, and are both greater than the residual stress perpendicular to the weld along the thickness direction. The residual stress generated by welding is mainly concentrated in the direction perpendicular to the weld seam. With the heat input increase, the deformation after welding increases. For the studied TWIP980 steel, the recommending laser tailored blank (LTB) weld parameters are: power 3kW and welding speed 3m/min, which is the optimum welding process in the practical welding. The guiding significance of the software for laser welding simulation of TWIP980 steel was verified.
关键词： numerical simulation,laser welding,residual stress,temperature field,TWIP980 steel
更新于2025-09-23 15:19:57
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Predictive Model for Thermal and Stress Field in Selective Laser Melting Processa??Part I
摘要： During the part forming in laser powder bed fusion process, thermal distortion is one big problem due to the thermal stress which is caused by the high cooling rate and temperature gradient. Therefore, it is important to know the effect of process parameters on thermal and stress evolution in the melt zone. In this paper, a 3D finite element model for Selective Laser Melting (SLM) process based on sequentially coupled thermo-mechanical field analysis was developed for accurately predicting thermal history and surface features, like distortion and residual stress. Temperature dependent material properties for performed material 304L stainless steel are incorporated into the model capturing the change from powder to fully dense solid stainless steel. Surface temperature gradients and thermal stress were fully presented in the development of different parameter sets, which designed for the probability of reducing defect formation. Simulation results showed that the sequent thermal cyclic melting in successive scanned tracks resulted in alternating compressive and tensile thermal stresses. A predictive model for thermal and stress field in large part by selective laser melting process is come up in Part II. After the parts cooled down to room temperature, higher residual stresses were found in longitudinal stress. This paper will provide guidance on how to achieve minimum residual stresses and deformations by the study of the process parameters.
关键词： finite element analysis,SLM,distortion,residual stress
更新于2025-09-23 15:19:57
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Predictive Model for Thermal and Stress Field in Selective Laser Melting Processa??Part II
摘要： Finite Element Analysis (FEA) is used to predict the transient thermal cycle and optimize process parameters to analyze these effects on deformation and residual stresses. However, the process of predicting the thermal history in this process with the FEA method is usually time-consuming, especially for large-scale parts. In this paper, an effective predictive model of part deformation and residual stress was developed for accurately predicting deformation and residual stresses in large-scale parts. An equivalent body heat flux proposed from the single layer laser scan model was imported as the thermal load to the layer by layer model. The hatched layer is then heated up by the equivalent body heat flux and used as a basic unit element to build up the macroscale part. The thermal history and residual stress fields of two solid parts with different support structures during the SLM process were simulated. Layer heat source method has the capability for fast temperature prediction in the SLM process, while sacrificing modeling details for the computational time-saving purpose. Thus numerical modeling in this work can be a very useful tool for the parametric study of process parameters, residual stresses and deformations.
关键词： distortion,finite element analysis,residual stress,layer heat source model,SLM
更新于2025-09-23 15:19:57