研究目的
To comparatively investigate the weld formation, microstructure, micro-hardness, and mechanical properties of the butt joints in laser-CMT and plasma-CMT hybrid welding methods, in order to select reasonable welding technology for high speed trains manufacturing industry.
研究成果
The laser-CMT hybrid welding process required a lower heat input and produced welds with better surface forming quality compared to plasma-CMT hybrid welding. The microstructure of the laser-CMT hybrid weld was finer and more uniform. The micro-hardness values in the laser-CMT hybrid welded joint were lower, and the heat affected zone was narrower. The tensile strength of the laser-CMT hybrid welded joints was higher, and all fractures occurred in the softening region, exhibiting ductile shear fracture features.
研究不足
The study focused on AA6082-T6 aluminum alloy and may not be directly applicable to other materials. The comparison was limited to laser-CMT and plasma-CMT hybrid welding methods, and other welding technologies were not considered.
1:Experimental Design and Method Selection:
The study involved performing laser-CMT and plasma-CMT hybrid welding on AA6082-T6 aluminum alloy butt joints using optimized welding parameters.
2:Sample Selection and Data Sources:
The base material was AA6082-T6 aluminum alloy with a thickness of 6 mm, machined to dimensions of 200 mm × 150 mm × 6 mm. The filler wire was ER5356 with a diameter of
3:2 mm. List of Experimental Equipment and Materials:
Equipment included an IPG YLS-6000 fiber laser, FRONIUS TPS 500i CMT welding machine, super-MIG welding system, and FRONIUS TransPuls Synergic 5000 CMT welding machine. Materials included AA6082-T6 aluminum alloy and ER5356 filler wire.
4:Experimental Procedures and Operational Workflow:
The welding processes were carried out with specific angles, defocus distances, heat source distances, and shielding gas flow rates. Metallurgical samples were prepared and analyzed using optical microscopy, micro-hardness testing, tensile testing, and scanning electron microscopy.
5:Data Analysis Methods:
The study analyzed weld formation, microstructure, micro-hardness, and mechanical properties, including tensile strength and fracture morphology.
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IPG YLS-6000 fiber laser
YLS-6000
IPG
Used for laser-CMT hybrid welding experiments.
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Optical microscopy
BX51M
OLYMPUS
Used for metallographic analysis.
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Scanning electron microscope
SUPRA 55
ZEISS
Used for observing tensile fracture surface morphology.
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FRONIUS TPS 500i CMT welding machine
TPS 500i
FRONIUS
Used for laser-CMT hybrid welding experiments.
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FRONIUS TransPuls Synergic 5000 CMT welding machine
TransPuls Synergic 5000
FRONIUS
Used for plasma-CMT hybrid welding experiments.
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Vicker micro-hardness tester
FM-700
FUTURE-TECH
Used for micro-hardness measurements.
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Universal tensile machine
WDW-300E
Used for tensile testing.
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