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Comparative Study on Welding Characteristics of Laser-CMT and Plasma-CMT Hybrid Welded AA6082-T6 Aluminum Alloy Butt Joints

DOI:10.3390/ma12203300 期刊:Materials 出版年份:2019 更新时间:2025-09-11 14:15:04
摘要: Laser-CMT (Cold Metal Transfer) and plasma-CMT hybrid welding are two promising alternative joining technologies for traditional Metal-Inert-Gas (MIG) welding of the aluminum alloy joints in the high speed trains manufacturing industry. In this work, a comparative study on the weld formation, microstructure, micro-hardness, and mechanical properties of the butt joints in the two welding methods was conducted. The results indicate that the overall quality of the laser-CMT and plasma-CMT welds were good, especially of the laser-CMT hybrid weld, and the laser-CMT hybrid welding process needed a lower heat input. The width of the partially melted zone of the laser-CMT hybrid weld was narrower than that in the plasma-CMT hybrid weld. Micro-hardness test results show that two distinct softening regions were identi?ed in the heat a?ected zone, and the micro-hardness values of each zone in the laser-CMT hybrid weld were lower than that in the plasma-CMT hybrid weld. The tensile strength of the laser-CMT hybrid welded joints was higher than that of the plasma-CMT hybrid welded joints, which could reach up to 79.4% and 73.7% of the base materials, respectively. All the fractures occurred in the softening region and exhibited a ductile shear fracture with a shear angle of approximately 45. The fractographs manifested that the laser-CMT and plasma-CMT hybrid welded joints presented ductile fracture and ductile-brittle fracture features, respectively.
作者: Zhibin Xin,Zhibin Yang,Han Zhao,Yuxin Chen
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To comparatively investigate the weld formation, microstructure, micro-hardness, and mechanical properties of the butt joints in laser-CMT and plasma-CMT hybrid welding methods, in order to select reasonable welding technology for high speed trains manufacturing industry.

The laser-CMT hybrid welding process required a lower heat input and produced welds with better surface forming quality compared to plasma-CMT hybrid welding. The microstructure of the laser-CMT hybrid weld was finer and more uniform. The micro-hardness values in the laser-CMT hybrid welded joint were lower, and the heat affected zone was narrower. The tensile strength of the laser-CMT hybrid welded joints was higher, and all fractures occurred in the softening region, exhibiting ductile shear fracture features.

The study focused on AA6082-T6 aluminum alloy and may not be directly applicable to other materials. The comparison was limited to laser-CMT and plasma-CMT hybrid welding methods, and other welding technologies were not considered.

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