研究目的
Investigating the effect of different scanning strategies on microstructural evolution and mechanical properties of 24CrNiMo alloy steel during direct laser deposition.
研究成果
The optimized laser scanning strategy, including inter-layer 2-minute intervals and 90°-rotation between deposited layers, can be applied to manufacture low-alloy steel with high tensile properties. This strategy results in finer grain size, weaker texture, and fewer defects, leading to improved mechanical properties.
研究不足
The study focuses on the effect of scanning strategies and inter-layer time intervals on microstructural evolution and mechanical properties, but other factors like laser power and scanning speed were kept constant.
1:Experimental Design and Method Selection
Direct Laser Deposition (DLD) was used to additively manufacture 24CrNiMo alloy steel samples with high strength and ductility. Three laser scanning strategies were proposed to fabricate these components.
2:Sample Selection and Data Sources
24CrNiMo powders were prepared by vacuum induction melting gas atomization (VIGA). The substrates are Q235 steel plates.
3:List of Experimental Equipment and Materials
A laser additive manufacturing system including a 6-axis robot (FANUC, Japan), a continuous wavelength IPG fiber laser system (YSL-4000, IPG, Germen), an argon protection device and a powder feeding system was used.
4:Experimental Procedures and Operational Workflow
The process parameters during DLD were set. Three laser scanning strategies were applied to fabricate the components.
5:Data Analysis Methods
The microstructures of deposited samples were analyzed by optical microscope (OM), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (TEM). EBSD and XRD were used for further analysis.
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JEM-2100 high-resolution transmission electron microscopy
JEM-2100
JEOL
Used for detailed microstructural analysis of the deposited samples.
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SMART LAB X-ray diffraction
SMART LAB
Rigaku
Used to analyze the phase compositions of the deposited samples.
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IPG fiber laser system
YSL-4000
IPG
Used as the laser source in the laser additive manufacturing system.
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Olympus-Gx51 optical microscope
Olympus-Gx51
Olympus
Used to analyze the microstructures of deposited samples.
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6-axis robot
FANUC
Used in the laser additive manufacturing system for fabricating 24CrNiMo components.
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LA-920 laser particle size analyzer
LA-920
Used to measure the distribution of 24CrNiMo powder sizes.
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Nova-Nano SEM 650 scanning electron microscopy
Nova-Nano SEM 650
Zissis
Used for high-resolution imaging of the microstructures of deposited samples.
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MicroMet-5101 hardness tester
MicroMet-5101
Buehler
Used to measure the microhardness of the deposited samples.
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UTM5303 testing machine
UTM5303
Suns
Used to measure the tensile properties of the deposited samples at room temperature.
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