研究目的
Improving packaging efficiency and optical consistency of white light-emitting diodes (WLEDs) by using a three-dimensional (3D) ceramic substrate for phosphor printing.
研究成果
The WLEDs packaged using 3D ceramic substrate demonstrated excellent optical consistency and stability, with small standard deviations in LE, CCT, and CRI. The method provides an effective strategy for simplifying the packaging process and improving optical consistency for WLEDs.
研究不足
The study focuses on the optical consistency and packaging efficiency of WLEDs using a 3D ceramic substrate. Potential limitations include the scalability of the electroplating process for larger wafers and the long-term reliability under varying environmental conditions.
1:Experimental Design and Method Selection:
The study involved the preparation of a 3D ceramic substrate by electroplating copper cups on a planar DPC ceramic substrate and printing phosphor on it to package WLEDs. The phosphor concentration was varied to achieve natural white light.
2:Sample Selection and Data Sources:
The samples included WLED modules packaged using the 3D ceramic substrate. Data on optical performances were collected using an integrating sphere.
3:List of Experimental Equipment and Materials:
Equipment included a digital optical microscope (Keyence Digital Microscope VHX-600) and an integrating sphere (EVERFINE, China, PMS-50). Materials included AlN ceramic substrate, YAG:Ce3+ phosphor, and silicone (Dow Corning OE6550).
4:0). Materials included AlN ceramic substrate, YAG:
4. Experimental Procedures and Operational Workflow: The process involved preparing the 3D ceramic substrate, attaching blue LED chips, printing phosphor gel, and curing it. Optical performances were measured before and after aging tests.
5:0).
Experimental Procedures and Operational Workflow:
5. Data Analysis Methods: The optical performances, including LE, CCT, and CRI, were analyzed to evaluate the consistency and reliability of the WLED modules.
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