研究目的
To monitor early bolt looseness quantitatively using a real-time nonlinear ultrasonic method based on vibro-acoustic modulation with piezoceramic transducers.
研究成果
The proposed VAM method using PZT transducers provides a reliable means for real-time evaluation of bolt tightness quantitatively. It has better performance in detecting early bolt looseness compared to the time-reversal method based on linear ultrasonic theory.
研究不足
The study focuses on the early looseness monitoring of one bolt. Monitoring and locating the looseness of multiple bolts in a bolt group is identified as a future work.
1:Experimental Design and Method Selection
The study employs a vibro-acoustic modulation (VAM) method using piezoceramic transducers to generate and detect ultrasonic waves for monitoring bolt looseness. The method involves stimulating two input waves with distinctive frequencies (high-frequency probing wave and low-frequency pumping wave) to generate sidebands indicative of bolt looseness.
2:Sample Selection and Data Sources
Two rectangular steel plates connected by a pair of M8 bolt and nut (strength grade 6.8) were used as the test structure. The pre-tightening torques were varied to simulate different looseness states.
3:List of Experimental Equipment and Materials
Three circular PZT patches (PZT1, PZT2, PZT3) with 8-mm diameter and 1-mm thickness, a torque wrench, a dual channel oscilloscope (Tektronix AFG1022), a power amplifier, a multifunction data acquisition card (NI USB-6366), and a LabVIEW system.
4:Experimental Procedures and Operational Workflow
The LF and HF waves were generated and applied to the bolted structure. The received signals were analyzed to detect modulation sidebands. The effect of LF voltage amplitudes on modulation results was analyzed, and the method was compared with the time-reversal method.
5:Data Analysis Methods
The Fast Fourier transform (FFT) was used to analyze the frequency spectrum of the received signals. A nonlinear modulation index was defined to quantify bolt looseness.
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Dual channel oscilloscope
Tektronix AFG1022
Tektronix
Generate the continuous LF sine wave and HF sine wave
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PZT patches
8-mm diameter and 1-mm thickness
Act as the HF actuator, the LF actuator, and the sensor
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Torque wrench
Apply axial force on the pair of M8 bolt and nut
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Power amplifier
Amplify the amplitude of the LF channel
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Multifunction data acquisition card
NI USB-6366
National Instruments
Data collection
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LabVIEW system
National Instruments
Data collection and analysis
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