研究目的
Investigating the effects of femtosecond laser polishing on SKD 61 tool steel surfaces without prior heat treatment, focusing on surface roughness, microstructure changes, and mechanical properties across a wide range of laser powers and overlap ratios.
研究成果
The study successfully categorized the effects of femtosecond laser polishing into three power subregions based on D/W ratios, crystalline lattice changes, and Fe content. It was found that surface roughness and mechanical properties are significantly influenced by laser power and overlap ratio, with specific thresholds identified for optimal polishing outcomes.
研究不足
The study is limited to SKD 61 tool steel without prior heat treatment. The effects of laser polishing on other materials or heat-treated specimens are not explored. The range of laser powers and overlap ratios may not cover all possible industrial applications.
1:Experimental Design and Method Selection:
Femtosecond laser polishing was applied to SKD 61 tool steel specimens without prior heat treatment. The study involved single-pass tracks to evaluate groove dimensions and surface polishes with varying overlap ratios to assess surface roughness and microstructure changes.
2:Sample Selection and Data Sources:
SKD 61 tool steel specimens of size 20 mm × 20 mm × 2 mm were used. Surface roughness measurements were taken at three different areas per specimen.
3:List of Experimental Equipment and Materials:
A commercial P-SpitFire-120FS femtosecond laser system (SPITFIRE PRO XP, Newport, USA) was used for polishing. Surface morphology was observed using a scanning electron microscope (SEM, JEOL FE-SEM 7001, Japan) and a roughness measurement instrument (Surfcorder, Kosaka Lab, Japan).
4:Experimental Procedures and Operational Workflow:
Laser polishing was performed with powers ranging from 0.1 to 20 mW and overlap ratios of 0, 50, and 70%. The scanning velocity was fixed at 1 mm/s.
5:1 to 20 mW and overlap ratios of 0, 50, and 70%. The scanning velocity was fixed at 1 mm/s. Data Analysis Methods:
5. Data Analysis Methods: Surface roughness parameters (Sa, Sk, Spk, Svk) were evaluated according to ISO 25178 Standard. Microstructure analysis was conducted using X-ray diffraction (XRD) and transmission electron microscopy (TEM).
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scanning electron microscope
FE-SEM 7001
JEOL
Used to observe the surface morphology of polished specimens.
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X-ray diffraction
AXS D2 Phaser
Bruker
Used to indicate the crystalline intensities of iron phases in the polished area.
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Focused Ion Beam Microscope
FEI Nova-200 NanoLab Compatible
FEI
Used to prepare lateral profiles of specimens for microstructure evaluation.
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High-Resolution Transmission Electron Microscope
JEM-2100F Electron Microscope
JEOL
Used to identify the lattices existing in a single track of laser polish.
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femtosecond laser system
P-SpitFire-120FS
Newport
Used for polishing SKD 61 tool steel specimens with femtosecond laser pulses.
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roughness measurement instrument
Surfcorder
Kosaka Lab
Used to measure the surface roughness of specimens.
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Nanoindentation Tester
Hystron
Used to measure the hardness (HD) and reduced modulus (Er) for a polished area.
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Scanning Probe Microscope
Bruker
Used to obtain the lateral profile of the single track created at various powers.
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