研究目的
Investigating the effects of groove constraint space on plasma characteristics during Laser-MIG hybrid welding of Titanium alloy.
研究成果
The study concludes that the groove constraint space significantly affects the plasma behaviors and final weld quality during laser-arc hybrid welding. The temperature of the plasma dropped with the increase of the groove constraint space, while the electrons density of the plasma increased. The profile of the plasma and the frequency of droplet-transfer decreased with the groove constraint space increasing. The groove constraint space has significant influence on the weld appearance.
研究不足
The study focuses on the effects of groove constraint space on plasma characteristics during Laser-MIG hybrid welding of Titanium alloy. The technical and application constraints of the experiments, as well as potential areas for optimization, are not explicitly mentioned.
1:Experimental Design and Method Selection:
Special stair-stepping plates with groove were designed to form different groove configurations. The effects of groove depth on the plasma characteristics were investigated systematically.
2:Sample Selection and Data Sources:
Ti-6Al-4V plate was used as base metal and the standard Ti-6Al-4V welding wire was used with a diameter of
3:2 mm. List of Experimental Equipment and Materials:
An IPG YLR-4000 fiber laser with a maximum power of 4 KW and a FRONIUS TPS4000 digital welder were employed for laser-MIG hybrid welding process. A high-speed camera system and a spectral acquisition system were adopted to observe the physical behaviors in the experiment.
4:Experimental Procedures and Operational Workflow:
The laser and wire feed nozzle were monitored and controlled by an ABB IRB4400 industrial robot. The spectral results were calculated and compared under different groove depths.
5:Data Analysis Methods:
The plasma temperature was calculated by the relative spectral intensity method, and the electron density of the plasma was calculated by the Stark broadening of the spectral line of Ti I 368.73 nm.
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