研究目的
Investigating the therapeutic effects of fiber laser welding with filler material on aluminum, titanium, and high-strength nickel alloys to improve quality, reliability, and manufacturing efficiency.
研究成果
Fiber laser welding with filler material offers significant advantages for welding aluminum, titanium, and nickel-based alloys, including minimized heat affected zone (HAZ), elimination of strain age cracking and porosity, and improved weld geometry. The process supports greater design flexibility and cost-effective component manufacturing with higher throughput and quality improvements.
研究不足
The study is limited to the welding of aluminum, titanium, and high-strength nickel alloys with filler material. The process requires stringent joint requirements and proper gas shielding to prevent oxidation and contamination.
1:Experimental Design and Method Selection:
The study focuses on the use of fiber laser welding with filler material (wire or powder) for welding aluminum, titanium, and high-strength nickel alloys. The methodology includes optimizing laser and filler wire parameters to produce quality welds without cracking or porosity.
2:Sample Selection and Data Sources:
Samples include various thicknesses of aluminum alloys (6065, 6061), titanium alloy (Ti6Al4V), and nickel-based superalloys (Inconel 625, Inconel 718).
3:8).
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment includes a Laserdyne 795 with BeamDirector for welding, and materials include various diameters of filler wires (0.8 mm to 1.2 mm) for different alloys.
4:8 mm to 2 mm) for different alloys.
Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The process involves setting the wire feed rate, laser beam interaction with the filler wire, wire feed delivery angle, and focused spot size to achieve optimal welding results.
5:Data Analysis Methods:
Analysis includes evaluating weld geometry, porosity, cracking, and mechanical properties of the welds.
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