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An investigation on the measurement of instantaneous temperatures in laser assisted additive manufacturing by thermal imagers

DOI:10.1016/j.measurement.2020.107825 期刊:Measurement 出版年份:2020 更新时间:2025-09-23 15:19:57
摘要: Powder bed fusion additive manufacturing processes has started to be investigated by means of temperature distribution and change on parts, since problems such as residual stresses, deformations, microstructural differences and lack of mechanical properties were observed due to temperatures of parts during manufacturing. In the current studies, thermal cameras were used to analyze thermal history of parts. Depending on the accuracy of thermal cameras, temperature values were varied. In this study, a mathematical model which was supported by the data of experimental tests was developed to obtain increased accuracy. Melt pool temperatures were predicted by using the model which consisted of average temperature and extrapolated measurement area approaches. Melt pool temperatures were calculated ranging between 1700 and 2800 °C. Besides, temperature-dependent cooling rate was considered in the model to improve accuracy of temperature measurement. In addition, finite element analysis of manufacturing process was performed to verify results. Comparison between results of the mathematical equations and finite element analysis showed the accuracy as minimum 85% and maximum 98%. A trusted equation was generated to calculate melt pool temperatures by using an ordinary thermal imager.
作者: Mevlüt Yunus Kayacan,Nihat Y?lmaz
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To investigate the measurement of instantaneous temperatures in laser assisted additive manufacturing by thermal imagers, aiming to improve the accuracy of temperature measurements and understand the thermal history of parts during manufacturing.

The study concluded that thermal imagers can be used for temperature measurements in PBF-AM operations, but their accuracy may not always be sufficient. A predictive model was developed to improve the accuracy of temperature measurements, showing good agreement with finite element analysis results. The model allows for the calculation of melt pool temperatures using an ordinary thermal imager.

The study acknowledges limitations in the accuracy of thermal imagers for measuring high temperatures in small areas, such as the melt pool. The mathematical model and finite element analysis were used to address these limitations.

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