研究目的
To characterize spatially and temporally the temperature and strain fields produced by hybrid welding of chamfered 20 mm thick duplex stainless steel sheets and to validate a predictive thermo-mechanical simulation of hybrid welding.
研究成果
The study successfully predicted an angular distortion and a longitudinal shrinkage as a consequence of tandem hybrid laser-arc welding, with results consistent with displacements measured by DIC method. However, the model underestimates displacement magnitude in angular distortion, indicating areas for future improvement, including more realistic boundary conditions and consideration of metallurgical phenomena during solidification.
研究不足
The study neglects fluid mechanic phenomena occurring in the molten pool and assumes small strains, which may underestimate displacement close to the weld. The model also does not fully account for the real welding conditions, especially the clamping conditions.
1:Experimental Design and Method Selection:
The study involves a combination of laser and gas metal arc welding processes on 20 mm thick super duplex stainless steel sheets. A 3D unsteady numerical simulation was developed in COMSOL finite element software to predict residual strain.
2:Sample Selection and Data Sources:
Super duplex stainless steel 1.4507 plates were butt welded. Temperature measurements were made by 10 K-type thermocouples implanted inside the workpiece.
3:4507 plates were butt welded. Temperature measurements were made by 10 K-type thermocouples implanted inside the workpiece.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment includes a Fronius hybrid welding torch, a Precitec optical head, a Fronius TransPuls Synergic 5000 GMAW source, and a Trumpf Yb:YAG Trudisk 6002 laser source. Materials include super duplex stainless steel plates and Sandvik 25-10-4 L filler metal.
4:Experimental Procedures and Operational Workflow:
The welding was carried out under gas shielding. Thermocouples were inserted into 50 mm deep holes within the workpiece. Temperature and strain fields were measured using IR imaging and digital image correlation (DIC) method.
5:Data Analysis Methods:
The thermal field was analyzed using a 3D unsteady numerical simulation in COMSOL. Mechanical simulation involved an elasto-plastic behavior with isotropic hardening.
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