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Experimental investigation on the machining characteristics of fixed-free abrasive combined wire sawing PV polycrystalline silicon solar cell

DOI:10.1007/s00170-020-05099-y 期刊:The International Journal of Advanced Manufacturing Technology 出版年份:2020 更新时间:2025-09-23 15:19:57
摘要: At present, the fixed abrasive wire sawing (FAWS) technology is gradually used in the photovoltaic industry to cut polycrystalline silicon slices. However, there are obvious directional wire marks, parallel grooves, and amorphous silicon layer on the surface of the slices formed by the FAWS, which leads to a high optic reflectivity of the textured surface obtained after the mature acid etching texturization technology. So the slices cannot meet the requirements of the photovoltaic cell. In the paper, a novel fixed-free abrasive combined wire sawing (FFACWS) technology for cutting PV polycrystalline silicon is presented to solve this problem, by adding loose SiC abrasives to cooling lubricant during the fixed abrasive wire sawing. A single-factor and orthogonal experimental study on sawing characteristics was carried out. The effect of size and mass fraction of SiC abrasives in the slurry, workpiece feed speed and wire speed on the surface morphology, roughness, and kerf loss were studied. The results show that within the range of the processing parameters in the paper studied, the obvious wire marks, parallel grooves, and ductile layers on the surface of the slices can be removed by the FFACWS. The surface roughness of the slices along the wire movement direction and the workpiece feed direction increases with the increase of the mass fraction of SiC abrasives in the slurry and workpiece feed speed and it decreases with the increase of wire speed. But the effect of the size of SiC abrasives is related to the matching of the protruding height of the fixed abrasives on the wire surface along the workpiece feed direction. In the wire movement direction, it increases with the size of SiC abrasives. The kerf loss increases with the increase of size and mass fraction of SiC abrasives in the slurry and the wire speed but has little effect with the change of workpiece feed speed.
作者: Tianzhao Pu,Yufei Gao,Liyuan Wang,Youkang Yin
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To solve the problems of the FAWS technology in the photovoltaic industry by presenting a novel fixed-free abrasive combined wire sawing (FFACWS) technology for cutting PV polycrystalline silicon, which aims to remove or greatly reduce the wire marks and amorphous layer on the slice surface.

The FFACWS technology effectively combines the advantages of the FAWS and the LAWS, removing or greatly reducing the wire marks and ductile grooves on the slice surface. The surface roughness and kerf loss are influenced by the size and mass fraction of SiC abrasives, workpiece feed speed, and wire speed. The study provides a better combination of process parameters for achieving desired surface morphology and roughness.

The study is limited to the range of processing parameters investigated, and the effect of SiC abrasives size is related to the matching of the protruding height of the fixed abrasives on the wire surface.

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