研究目的
To present an apparatus and methodology for an advanced accelerated power cycling test of insulated-gate bipolar transistor (IGBT) modules under more realistic electrical operating conditions with online wear-out monitoring.
研究成果
The proposed accelerated power cycling test concept is expected to be useful for developing lifetime models as well as investigating the reliability performance of power device modules under more realistic electrical operating conditions.
研究不足
The power cycling test with real load is not cost-effective because the real load generates large power losses during tests. Further, it requires a long test period.
1:Experimental Design and Method Selection:
The test setup is developed based on the concept of circuit with more advanced features such as online on-state collector emitter voltage circuit and DC fuse for the protection.
2:Sample Selection and Data Sources:
A 600 V, 30 A, transfer molded three-phase intelligent power module (IPM) has been used for power cycling test.
3:List of Experimental Equipment and Materials:
The test setup includes two three-phase converters connected through load inductors, an online VCE ON measurement circuit, a digital signal processor (DSP), and a Labview interface.
4:Experimental Procedures and Operational Workflow:
The power cycling test is performed under various operating conditions with online wear-out monitoring of tested modules.
5:Data Analysis Methods:
An improved in situ junction temperature estimation method using on-state collector–emitter voltage VC E O N and load current is proposed.
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