研究目的
Investigating the feasibility and effectiveness of using a laser beam source with a wavelength of 450 nm for micro welding copper and copper alloys, focusing on improving weld seam quality and process stability.
研究成果
The study demonstrates the feasibility of using a 450 nm wavelength laser for micro welding copper and copper alloys, showing improved absorptivity and process stability compared to infrared lasers. However, limitations in laser power and material oxidation at low feed rates highlight the need for further development of higher power laser sources and optimization of welding parameters.
研究不足
The study is limited by the maximum output power of the laser beam source (150 W), which restricts the achievable welding depths and feed rates. Additionally, strong oxidation at low feed rates affects the reproducibility of welds on Cu-ETP.
1:Experimental Design and Method Selection:
The study employs a diode laser with a wavelength of 450 nm for micro welding copper and copper alloys, focusing on heat conduction welding. High-speed imaging and integrating spheres are used for process observation and absorption measurement.
2:Sample Selection and Data Sources:
Cu-ETP and CuSn6 specimens with thicknesses between 150 μm and 1 mm are used. The selection criteria focus on materials relevant for electronic components.
3:List of Experimental Equipment and Materials:
Includes a Nuburu AO-150 diode laser, Newson z-Shifter, Galvanometer scanner, Scanlab f-theta lens, Photron Fastcam SA5 high-speed camera, and integrating spheres for absorption measurement.
4:Experimental Procedures and Operational Workflow:
The process involves setting up the laser and optical components, conducting bead-on-plate and joint welds, measuring absorption during the process, and analyzing the weld seams.
5:Data Analysis Methods:
The absorptivity is calculated from diode voltages measured during welding. High-speed videos are analyzed to observe melt pool dynamics, and cross-sections of weld seams are prepared for evaluation.
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Photron Fastcam SA5
Fastcam SA5
Photron
High-speed camera used for observing the melt pool dynamics.
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Si-photodiodes
DET100A/M
Thorlabs
Used for measuring the reflected laser power in the integrating spheres.
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Bandpass filter
FL450-10
Thorlabs
Used for noise suppression in the absorption measurement setup.
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Optical filters
NEK01
Thorlabs
Used to reduce measurement signals in case of signal overload.
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Oscilloscope
DSO-X 2002A
Agilent Technologies
Used to monitor the signals from the photodiodes.
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Nuburu AO-150 diode laser
AO-150
Nuburu Inc
Used as the laser beam source for micro welding experiments.
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Newson z-Shifter
Used in the scanner-based optical setup for laser welding.
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Galvanometer scanner
Used in the scanner-based optical setup for laser welding.
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Scanlab f-theta lens
Scanlab
Used to focus the laser beam onto the surface.
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Integrating spheres
819C-SF-4, 819D-SF-4
Newport Corporation
Used to measure the laser energy absorption during the process.
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