研究目的
To demonstrate the growth of high purity Boron Carbide (B4C) single crystals with large single crystal regions using a Laser Diode Floating Zone (LDFZ) method and to characterize their microstructural and mechanical properties.
研究成果
High purity B4C single crystals with large single crystal regions were successfully grown using the LDFZ method. The crystals exhibited a preferred growth direction along the (001)h plane and contained a high density of twins and stacking faults. Zone refinement significantly reduced impurity levels. The mechanical properties of the crystals were comparable to literature values, with a hardness of 41 ± 1 GPa and an elastic modulus of 520 ± 14 GPa.
研究不足
The study is limited by the presence of twinning and stacking faults in the grown crystals, which may affect their mechanical properties. The purity of the crystals, while high, could potentially be further improved with additional zone refinement passes.
1:Experimental Design and Method Selection:
The LDFZ method was used to grow B4C single crystals at varying growth rates of 5-20 mm/hr. The method involves melting polycrystalline B4C rods with a laser diode to form a molten zone, which is then translated to grow single crystals.
2:Sample Selection and Data Sources:
Polycrystalline B4C rods were used as seeds and feed materials. The growth process was monitored in real-time using backscattered white beam X-ray Laue diffraction.
3:List of Experimental Equipment and Materials:
A Laser Diode Floating Zone furnace with five GaAs laser diodes emitting at 975 nm was used. Other equipment included a Bruker D8 Focus diffractometer for X-ray diffraction, a scanning electron microscope with EDAX detector for EBSD, and a Berkovich nano-indenter for mechanical testing.
4:Experimental Procedures and Operational Workflow:
The seed and feed rods were counter-rotated at 10 rpm during growth to ensure mixing. The growth rates varied from 5-20 mm/hr. Zone refinement was performed to reduce impurities.
5:Data Analysis Methods:
Powder X-ray diffraction was used for phase identification and unit cell determination. EBSD and TEM were used for microstructural analysis. Nano-indentation was used to measure hardness and elastic modulus.
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