研究目的
To present an apparatus and methodology for an advanced accelerated power cycling test of IGBT modules under more realistic electrical operating conditions with online wear-out monitoring.
研究成果
The proposed accelerated power cycling test concept is useful for developing lifetime models and investigating the reliability performance of power device modules under more realistic electrical operating conditions. The bond-wire degradation was identified as the predominant failure mechanism in the tested modules.
研究不足
The paper does not explicitly mention limitations, but the methodology requires specific equipment and setup for accurate temperature and wear-out monitoring.
1:Experimental Design and Method Selection:
The paper describes an advanced accelerated power cycling test setup for IGBT modules, including control methods for different functions.
2:Sample Selection and Data Sources:
600 V, 30 A transfer molded IGBT modules are used for testing.
3:List of Experimental Equipment and Materials:
Includes a test converter, load converter, online VCE ON measurement circuit, DSP, Labview interface, water cooling system, and external temperature controllable heating system.
4:Experimental Procedures and Operational Workflow:
Detailed steps for performing the power cycling test, including online wear-out monitoring and junction temperature estimation.
5:Data Analysis Methods:
Improved in situ junction temperature estimation method using on-state collector–emitter voltage VC E O N and load current.
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IR camera
FLIR X8400sc
FLIR
Used to measure directly the applied temperature stresses and validate the applied methods.
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IGBT module
600 V, 30 A
Used as the test converter in the power cycling test setup.
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IGBT module
1200 V, 75 A
Used as the load converter in the power cycling test setup.
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Digital signal processor
Used to control the two converters in the power cycling test setup.
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Labview interface
National Instruments
Communicates with the DSP to manage and monitor the overall system.
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Water cooling system
Used to change the heat-sink temperature according to the desired test conditions.
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External temperature controllable heating system
Used to keep the heat-sink temperature as a constant during the power cycling test.
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Online VCE ON measurement circuit
Used to measure the on-state collector–emitter voltages VCE ON of the IGBTs and forward voltages VF of the diodes in real time.
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