研究目的
Investigating the interferometric measurement of the keyhole depth and its suitability for laser micro welding, focusing on data processing and comparison with metallographic analysis.
研究成果
The investigation demonstrates that an OCT system can measure keyhole depth during laser micro welding, despite challenges. The Kalman and bandpass filter combination improves measurement data quality, representing a significant step towards stabilizing weld-depth consistency.
研究不足
The study faces challenges with small spot diameters, narrow keyholes, and the use of scanning systems in micro scale applications. The dependency of filter and process parameters is also a limitation.
1:Experimental Design and Method Selection:
The study uses a coaxial, interferometric measurement setup for keyhole depth measurement during laser micro welding.
2:Sample Selection and Data Sources:
Stainless steel sheets with a thickness of
3:5 mm are used for bead-on-plate welds. List of Experimental Equipment and Materials:
A multi-mode disk laser (Trumpf TruDisk 1000), an f-theta optics (Sill Optics), and a galvanometric scanner (intelliscan 25 by Scanlab GmbH) are used.
4:Experimental Procedures and Operational Workflow:
Weld seams are performed with a rising ramp in power to identify the transition from heat conduction to deep penetration welding.
5:Data Analysis Methods:
Two data processing approaches are compared: a percentile filter and a combination of Kalman and bandpass filtering.
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