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Processing of Keyhole Depth Measurement Data during Laser Beam Micro Welding

DOI:10.1177/1464420720916759 期刊:Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 出版年份:2020 更新时间:2025-09-23 15:21:01
摘要: Analysing the quality of weld seams is still a challenging task. An optical inspection of the surface is giving limited information about the shape and depth of the weld seam. An application for laser beam welding with high demands regarding the weld depth consistency is the electrical contacting of battery cells. The batteries themselves have a limited terminal or case thickness that must not be penetrated during the welding process to avoid leakage or damage to the cell. That leads to a minimum weld depth to ensure the electrical functionality, and a maximum weld depth indicated by the case thickness. In such applications, a destructive analysis is not suitable which leads to the demand for a non-destructive measurement during the process. Using a coaxial, interferometric measurement setup, the keyhole depth during the deep penetration welding is measureable. For a keyhole with a depth of a couple of millimetres, such a system is commercially available. In micro scale, however, these systems are facing several challenges such as scanning systems, small spot diameters of a few tens of micrometres and narrow keyholes. This study contains an investigation of an interferometric measurement of the keyhole depth and the suitability for laser micro welding. Therefore, the data processing of the achieved measurements is investigated, and the results are compared with the depth measurement of metallographic analysed samples. Stainless steel is used to investigate the behaviour and the stability of developed data processing strategy and the resulting depth values.
作者: S€oren Hollatz,Wiktor Lipnicki,Alexander Olowinsky,Arnold Gillner,Marc Hummel,Lea Jaklen
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Investigating the interferometric measurement of the keyhole depth and its suitability for laser micro welding, focusing on data processing and comparison with metallographic analysis.

The investigation demonstrates that an OCT system can measure keyhole depth during laser micro welding, despite challenges. The Kalman and bandpass filter combination improves measurement data quality, representing a significant step towards stabilizing weld-depth consistency.

The study faces challenges with small spot diameters, narrow keyholes, and the use of scanning systems in micro scale applications. The dependency of filter and process parameters is also a limitation.

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