研究目的
To study the effect of process parameters on the root formation and wire distribution in laser-arc hybrid welding (LAHW) of 12- and 15-mm thick structural steel plates, and to offer solutions for quality improvement.
研究成果
The study concludes that laser-arc hybrid welding is susceptible to root humping due to unfavorable melt flow at the bottom of the weld pool. Humping-free welds can be made within a narrow process window with a certain combination between laser beam and arc power, as well as welding speed. Machined edges provided more consistent root quality and integrity compared with plasma cut welded specimens. The welded joints exhibited good mechanical properties within a wide range of heat inputs.
研究不足
The study acknowledges the high tendency for imperfections and high hardness in welding sections with thicknesses > 10 mm. The process window for achieving humping-free welds is narrow, and the study highlights the sensitivity of the process to variations in parameters.
1:Experimental Design and Method Selection:
A 16-kW disk laser was used for single-pass welding of 12- to 15-mm thick plates in a butt joint configuration. The study involved systematic variation of process parameters including laser power, welding speed, and air gap.
2:Sample Selection and Data Sources:
Steel plates of 12- and 15-mm thicknesses with the same chemical composition were used. Two different bevelling procedures, machined and plasma cutting, were applied.
3:List of Experimental Equipment and Materials:
A continuous wave randomly polarized 16-kW multi-mode disk laser (TruDisk16002 TRUMPF) was used. A gas metal arc welding (GMAW) torch was employed for hybrid welding.
4:Experimental Procedures and Operational Workflow:
The welds were deposited with an articulated robot. The effect of process parameters on weld quality was analyzed through destructive testing including bending, tensile, and impact toughness tests.
5:Data Analysis Methods:
Microstructure characterization and mechanical testing were conducted. Vickers microhardness measurements were made with a 500-gf load.
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