研究目的
Investigating the formation and characteristics of a common weld pool in the laser beam submerged arc hybrid welding process for thick plate welding.
研究成果
The study successfully demonstrated the formation of a common weld pool in the laser beam submerged arc hybrid welding process, with uniform transitions achieved at process distances of 15 mm and less. One-sided welds with full penetration were possible with backing, suggesting potential for industrial applications with further optimization.
研究不足
The study focuses on the visualization of the molten pool and the transition from serial to hybrid welding processes. The application of the process for full penetration welding without backing showed uneven welding quality, indicating limitations in process stability for certain applications.
1:Experimental Design and Method Selection:
The study combines the conventional submerged arc welding process with the laser beam welding process to form a hybrid welding process. The molten material is expelled out of the joining zone by a gas pressure surge, and a light section sensor scans this area to produce a three-dimensional image.
2:Sample Selection and Data Sources:
The base material is S355 with a plate thickness of 40 mm, prepared with a double-Y weld seam preparation.
3:List of Experimental Equipment and Materials:
A disk laser (TruDisk 16,002; Trumpf), a light section sensor (DIGI-I/S by Servorobot), and a wire electrode with a diameter of 4 mm are used.
4:Experimental Procedures and Operational Workflow:
The welding tests vary the process distance between 13 and 19 mm, with the molten pool expelled and scanned to create 3D models.
5:Data Analysis Methods:
The 3D models of the molten area are compared with longitudinal sections to verify the formation of a common weld pool.
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