研究目的
To propose a novel method for monitoring the cutting kerf in the laser cutting process of ceramic components using a low-cost piezoelectric transducer (PZT) and digital signal processing.
研究成果
The piezoelectric transducer was sensitive to the acoustic activity generated during the laser cutting process, allowing the real-time monitoring of the cutting kerf. The proposed method can be used efficiently in the monitoring of the laser cutting process.
研究不足
The study is preliminary, and further investigations are needed to improve the method. Other frequency bands could be studied in future works.
1:Experimental Design and Method Selection:
The study involved performing laser cutting tests on an alumina ceramic workpiece under different machining conditions. A low-cost PZT transducer was used to monitor the acoustic activity generated during the process.
2:Sample Selection and Data Sources:
An alumina workpiece was used in the tests. The cutting kerf was measured by a digital microscope, and raw signals from the PZT transducer were collected.
3:List of Experimental Equipment and Materials:
A CNC machine with a coupled laser, a low-cost PZT transducer, an oscilloscope, an amplifier, and a digital microscope were used.
4:Experimental Procedures and Operational Workflow:
Eight cutting tests were performed on the surface of the workpiece with different cutting speeds. The PZT transducer was attached to the workpiece, and signals were collected at a sampling rate of 2 MHz.
5:Data Analysis Methods:
Time domain and frequency domain analyses were performed. A linear regression was calculated to correlate the PZT signal and the measured kerf.
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