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A new static method of calibration for low-cost laser triangulation systems

DOI:10.1016/j.measurement.2020.107613 期刊:Measurement 出版年份:2020 更新时间:2025-09-23 15:21:01
摘要: As a non-contact high-ef?ciency method, laser triangulation has long been studied by many scholars. Building such a system usually requires calibration where system parameters are found or amended to achieve the targeted precision. Traditional calibration methods require using either precise movement or high precision gauge object that are accompanied with extra manufacturing cost and auxiliary equipment/devices and hence increase the overall cost as well as prevent widespread applications, for instance, due to required environment conditions to be ful?lled. A new static method was, therefore, proposed to calibrate a system without need of a motion or a high precision gauge object to be deployed. The method relies on preparation of the data on a scalar compound target with a geometric estimator as quality indicator. Based on this method, three versions of a low-cost prototype were built, which achieved sub-millimeter precision. Although the precision is suf?cient for a measurement often used manufacturing large panels, higher precision is achievable with additional work which is to be undertaken in the future. The proposed method makes tradeoff between precision and cost. This was followed by testing on the measurement of a small panel part as application-case study. The proven feasibility of the method proposed suggested potential of developing low-cost, inline industrial system (large or small) for inspecting sheet parts during manufacturing, especially panel component manufacturing, including that from metal sheets and composite materials.
作者: Yihui Zhao,Taufik Bin Mohamed Supri,Song Yang,Yi Qin
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To propose a new static calibration method for low-cost laser triangulation systems that does not require precise movement or high precision gauge objects, aiming to reduce manufacturing costs and enable widespread applications.

The proposed static calibration method for low-cost laser triangulation systems avoids the need for precise movements of both camera and reference object, significantly reducing costs. Laboratory prototypes validated the method, achieving sub-millimeter precision. The method supports the design of multi-point forming systems and has potential for widespread applications in sheet-metal forming and panel manufacturing.

The precision of the final result depends on camera resolution, laser spot size, mechanical errors, and system components and assembly. The method's precision is currently sufficient for manufacturing large panels but could be improved with additional work.

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