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Thermal and optical properties of high-density GaN micro-LED arrays on flexible substrates

DOI:10.1016/j.nanoen.2020.104724 期刊:Nano Energy 出版年份:2020 更新时间:2025-09-23 15:21:01
摘要: Flexible GaN-based micron-size light-emitting diodes (μLEDs) with high brightness and low power-consumption are a promising technology for next-generation wearable displays. While, integrating GaN μLEDs onto flex can provide more functionality, the bending-induced strain and potential self-heating of the device are the challenges that degrade the device performance on plastic platforms. Here, a novel “paste-and-cut” approach to selectively transfer GaN μLEDs from sapphire substrates onto flexible platforms demonstrated the effectiveness of various intermediate metallic-bonding layers and LED geometries on the optical properties and performance of the flexible devices. Computational thermal simulation of the flexible μLEDs showed effective heat dissipation for devices mounted on plastic platforms bonded using a 0.5 μm thick Cu metallic pad to create stable optical emission (λ = 450 nm) under current densities of > 1 A/cm2. Through a finite-element analysis (FEA), it was determined that the applied stress-induced strain near the quantum wells of the μLEDs can be negligible for devices with diameters smaller than 20 microns. Experimental verification supported the simulation results; the diodes were found to be electrically and thermally stable when copper electrode layers > 600 nm thick was used to bond the LEDs onto the plastic platforms. The I-V characteristics of the μLEDs showed no measurable degradation after transfer onto the flexible substrate with a turn-on voltage of 2.5 V. Commensurate to the FEA simulations, no measurable optical wavelength shift was observed for LED having a diameter of 20 microns when driven at a current density of 1 A/cm2 under different mechanical strain.
作者: Mohsen Asad,Qing Li,Manoj Sachdev,William S. Wong
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Investigating the thermal and optical properties of high-density GaN Micro-LED arrays on flexible substrates to enhance the performance of next-generation wearable displays.

The study successfully demonstrated the transfer of GaN μLEDs onto flexible substrates using a novel “paste-and-cut” approach, with stable optical and electrical performance under mechanical bending. Copper electrode layers thicker than 600 nm were found to be effective for heat dissipation, and devices with diameters smaller than 20 microns showed negligible strain-induced effects.

The study focuses on GaN μLEDs with diameters smaller than 20 microns and does not explore larger devices or different materials extensively. The thermal and mechanical stability under extreme conditions was not tested.

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