研究目的
Investigating the relationship between magnesium evaporation, laser absorption, and weld penetration in pulsed laser welding of aluminum alloys.
研究成果
The study concludes that Mg evaporation significantly affects laser absorption and weld penetration in aluminum alloys. A threshold Mg evaporation rate is identified for effective weld penetration.
研究不足
The study focuses on conduction mode welding and does not extensively cover keyhole mode welding. The effects of other alloying elements on weld penetration are not considered.
1:Experimental Design and Method Selection
Numerical simulation and EPMA technique were used to estimate the effective laser absorption coefficient and determine Mg losses, respectively.
2:Sample Selection and Data Sources
Four sheets of Al alloys with different Mg contents (2024-T851, 6061-T4, 5454-O, and 5083-H321) were used.
3:List of Experimental Equipment and Materials
Pulsed Nd: YAG laser machine (model IQL-10), power meter (model 5000 W-LP), Electron Probe Microanalyzer (EPMA, SX100 model).
4:Experimental Procedures and Operational Workflow
Welding was performed with constant laser beam diameter, average power, and travel speed. The frequency, duty cycle, and overlapping factor were varied.
5:Data Analysis Methods
Numerical simulation to estimate the effective absorption coefficient and EPMA for Mg loss analysis.
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