研究目的
Investigating the feasibility of using DLP additive manufacturing for producing custom designed lenses and gratings.
研究成果
The project demonstrated that it is possible to manufacture lenses and diffraction gratings with DLP additive manufacturing technology, with transparencies oscillating between 96% and 97%. The printed diffraction gratings showed a similar behavior to theoretical models, indicating the potential for creating gratings with an internal pattern of stripes and totally smooth surfaces.
研究不足
The material may present yellowing and requires a post-printing polishing process. The irradiance pattern can be affected by printer calibration, irregular width of the internal fringes, bubbles, and scratches.
1:Experimental Design and Method Selection:
The project investigated the use of DLP additive manufacturing for producing lenses and diffraction gratings, focusing on the anisotropy introduced by the printing process.
2:Sample Selection and Data Sources:
Over 50 samples were printed at various build angles and mechanically treated for maximum optical transparency.
3:List of Experimental Equipment and Materials:
Autodesk Ember 3D printer, Standard Clear PR48 photocurable resin, RT-6000 Film Opacity Meter, optical microscope LECO
4:Experimental Procedures and Operational Workflow:
5 Samples were printed, polished, and tested for transparency and diffraction properties.
5:Data Analysis Methods:
The variables of the irradiance equation were obtained from photographs taken with an optical microscope and used to estimate theoretical irradiance patterns.
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