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Statistical Process Control for Monitoring the Particles with Excess Zero Counts in Semiconductor Manufacturing

DOI:10.1109/TSM.2018.2882862 期刊:IEEE Transactions on Semiconductor Manufacturing 出版年份:2018 更新时间:2025-09-10 09:29:36
摘要: In modern semiconductor manufacturing, one type of measured particle count data contains excess zeros, and the ratio of zeros in the measurements is usually larger than 50%. This type of particle count sample data cannot be well modeled by popular defect models such as Poisson, zero-inflated Poisson (ZIP), generalized (GZIP), Neyman and Gamma-Poisson models. In this paper, a threshold-Poisson model was proposed to describe the particles with excess zero counts, and the method for parameter estimation was developed. Via comparison with those popular models by using 15 measured samples, it showed that the measurements are better modeled by the threshold-Poisson model. A control chart called threshold-c control chart was proposed and the control limits were derived. A reasonable minimum sample size for constructing control chart was also discussed based on simulations.
作者: Wenxing Tian,Hailong You,Chunfu Zhang,Sheng Kang,Xinzhang Jia,Wei-Ting Kary Chien
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To propose a threshold-Poisson model for describing particles with excess zero counts in semiconductor manufacturing and develop a method for parameter estimation, comparing its performance with popular defect models.

The threshold-Poisson model effectively describes particle count data with excess zeros in semiconductor manufacturing, outperforming other popular models in terms of determination coefficient, AIC, and BIC. The proposed threshold-c control chart and the method for determining the minimum sample size provide practical tools for monitoring particle counts in clean rooms.

The study focuses on particle count data with excess zeros in semiconductor manufacturing, which may limit its applicability to other types of data or industries. The performance of the threshold-Poisson model is compared with a select group of models, and there may be other models not considered in this study.

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