研究目的
To develop a stable reactive silver ink for low-temperature fabrication of highly conductive and flexible electrodes on polyimide substrates, addressing issues of ink stability, sintering temperature, and mechanical flexibility.
研究成果
The stable reactive silver ink enables low-temperature (110°C) fabrication of flexible electrodes with high conductivity (12.1 μΩ·cm resistivity) and excellent mechanical flexibility, demonstrating potential for cost-effective and high-performance flexible printed electronics. Future work should focus on optimizing ink formulations for broader applications and deeper understanding of adhesion mechanisms.
研究不足
The study is limited to polyimide substrates and specific ink compositions; scalability to industrial production and long-term stability under various environmental conditions were not fully explored. The adhesion mechanism of HEC requires more detailed investigation.
1:Experimental Design and Method Selection:
The study involved preparing a particle-free reactive silver ink composed of silver-isopropanolamine complex, formic acid, and hydroxyethyl cellulose adhesive agent. The ink was characterized for stability, and flexible electrodes were fabricated via mask-printing and thermal sintering on polyimide substrates. Effects of sintering parameters and adhesive agent content on electrical and mechanical properties were investigated.
2:Sample Selection and Data Sources:
Polyimide substrates (0.1 mm thick) from Toray Industries, Inc. were used. All reagents were analytical grade, and deionized water was used throughout.
3:1 mm thick) from Toray Industries, Inc. were used. All reagents were analytical grade, and deionized water was used throughout. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Materials included silver acetate, formic acid, isopropanolamine, hydroxyethyl cellulose, ethanol, isopropanol, and polyimide substrates. Equipment included UV–vis spectrophotometer, FT-IR spectrophotometer, XRD, XPS, TG apparatus, TEM, SEM with EDS, four-point probe, surface profiler, digital milliohmmeter, and constant temperature box.
4:Experimental Procedures and Operational Workflow:
The ink was prepared by mixing IPA, deionized water, and formic acid at 3°C, dissolving silver acetate, filtering, adding HEC, and storing at -5°C. PI substrates were cleaned and dried. Ink was patterned via mask-printing (50 μm mask thickness) and sintered at temperatures from 70 to 130°C for 1 to 8 hours. Characterization included UV–vis, FT-IR, XRD, XPS, TG, TEM, SEM, electrical resistivity measurements, and flexibility tests (bending, twisting, folding).
5:Data Analysis Methods:
Electrical resistivity was calculated from sheet resistivity and thickness measurements. Microstructure porosity was calculated using Matlab software. Statistical analysis of resistance changes after mechanical tests was performed.
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UV–vis spectrophotometer
U-4100
Hitachi
Record UV–vis absorption spectra of inks for stability evaluation.
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X-ray diffractometer
PW3040/60
PANalytical
Analyze crystalline structures of silver layers using Cu Kα radiation.
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Transmission electron microscope
Tecnai G2 20 U-TWIN
FEI
Observe microstructure morphologies of sintered and bended silver layers.
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Field-emission scanning electron microscope
Nova Nano SEM 450
FEI
Observe microstructure morphologies equipped with energy dispersive spectroscopy.
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FT-IR spectrophotometer
VERTEX 70
Not specified
Measure FT-IR spectra of inks to confirm chemical compositions.
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X-ray photoelectron spectroscopy
Escalab 250Xi
Not specified
Determine chemical compositions of silver layers.
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Thermogravimetric analysis apparatus
Diamond TG
Not specified
Perform TG analysis of reactive silver ink and silver acetate powder.
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Four-point probe
RTS-8
Probes Tech
Measure sheet resistivity of silver layers.
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Surface profiler
ET4000 Series
Not specified
Measure thickness of silver layers for resistivity calculation.
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Digital milliohmmeter
VC480C
Not specified
Measure resistances of silver layers after mechanical tests.
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Constant temperature box
Not specified
Not specified
Control temperature during ink preparation to avoid solvent volatilization.
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Syringe filter
200 nm
Not specified
Filter the reactive silver ink to obtain particle-free ink.
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Polyimide substrate
0.1 mm thick
Toray Industries, Inc.
Serve as flexible substrate for electrode fabrication.
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