研究目的
To examine the effect of ASPN treatment temperature and time on the structural and mechanical properties of the coating, including the adhesion strength, scratch strength, nano-hardness, friction coef?cient, and surface roughness of the workpiece, and to compare the composite coating produced by ASPN with the single-phase AlN coating produced by CPN.
研究成果
The ASPN method produces a composite AlN/Fe2-3N coating with improved properties compared to uncoated aluminium, but the single-phase AlN coating from CPN has higher hardness and adhesion strength. Failures in coatings are due to tensile-type Hertzian cracks, shifting to chipping and spallation under higher loads. The novel ASPN technique shows promise but requires further optimization.
研究不足
The study is limited to Al1050 alloy and specific nitriding conditions. Potential areas for optimization include exploring other alloys, varying more parameters, and addressing the formation of cracks in coatings.
1:Experimental Design and Method Selection:
The study used ASPN and CPN methods for nitriding Al1050 aluminium alloy. ASPN was performed at various times and temperatures, while CPN was used as a comparison. The rationale was to investigate the effects on mechanical properties.
2:Sample Selection and Data Sources:
Al1050 aluminium alloy with 99.5% purity was used as the substrate. Specimens were cut into blocks and prepared by sanding and polishing before nitriding.
3:5% purity was used as the substrate. Specimens were cut into blocks and prepared by sanding and polishing before nitriding.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Pulsed DC plasma nitride furnace, GIXRD system (PANalytical, X'Pert Pro MPD with Cu-Ka X-ray), FE-SEM with EDS analyzer, AFM (Ara Research Nano Technology, Iran), TriboScope nanomechanical test instrument (Hysitron, USA) with Berkovich indenter, scratch testing machine with Rockwell-C diamond indenter.
4:Experimental Procedures and Operational Workflow:
Specimens were nitrided under specific conditions (e.g., atmosphere, frequency, duty cycle). Microstructure was analyzed using GIXRD and FE-SEM/EDS. Mechanical tests included nanoindentation, nanoscratch, microscratch, and adhesion strength tests following standard protocols.
5:Data Analysis Methods:
Data from tests were analyzed to determine hardness, friction coefficient, scratch width, and critical loads. Statistical methods were used for averaging results from multiple tests.
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