研究目的
To investigate the changes in microstructure that occur in SAC305 and SAC+Bi lead free solders subjected to mechanical cycling.
研究成果
Mechanical cycling induces damage primarily through intergranular cracks along subgrain boundaries, leading to weakening and transgranular crack formation. The intermetallic particles remain unchanged. SAC_Q shows less damage and better resistance compared to SAC305, attributed to Bi addition enhancing strength through solid solution strengthening.
研究不足
The study focuses on surface phenomena and may not capture internal microstructural changes; the use of polished specimens could introduce artifacts, and the isothermal mechanical cycling may not fully represent thermal cycling conditions in real applications.
1:Experimental Design and Method Selection:
The study used uniaxial mechanical cycling to simulate fatigue conditions, with specimens prepared and polished for microstructural observation. Fixed regions were marked using nanoindentation for tracking evolution.
2:Sample Selection and Data Sources:
Cylindrical bulk samples of SAC305 and SAC_Q (SAC+Bi) solders were created using a vacuum suction system, with dimensions of 30 x 3 x
3:5 mm after preparation. List of Experimental Equipment and Materials:
Equipment includes a vacuum suction system for sample preparation, Hysitron TI 950 nanoindentation system for marking, Microtester for mechanical cycling, JEOL JSM-700F SEM for microscopy, and glass tubes, solder materials.
4:Experimental Procedures and Operational Workflow:
Specimens were polished, marked with nanoindentations, subjected to mechanical cycling at room temperature with a total strain range of ±
5:01 per cycle and strain rate of 002 sec-1, and SEM observations were made after various cycle counts. Data Analysis Methods:
Microstructural changes were analyzed from SEM images to observe crack formation and growth.
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