研究目的
Investigating the kinetic stabilization of cellulose nanocrystals in a photocurable prepolymer for application as an adhesion promoter in UV-curable coatings.
研究成果
The research demonstrates that unmodified CNC at low loading levels (e.g., 0.3 wt% in resin) can be kinetically stabilized in a photocurable prepolymer, leading to significant improvements in adhesive strength (154% increase) and tensile strength (16% increase) in UV-curable coatings. This is achieved through hydrogen bonding and rapid polymerization, which entraps nanoparticles and reduces internal stresses. The method offers a cost-effective alternative to surface modification and high CNC loadings, with potential applications as an adhesion promoter without sacrificing mechanical properties. Future work should explore more reactive systems and long-term performance.
研究不足
The study uses low CNC concentrations (up to 1.6 wt% in polyol, 0.5 wt% in resin), which may limit reinforcement effects compared to higher loadings. The photocurable system has low reactivity due to tertiary radicals from TMI, potentially slowing polymerization. Residual water and 1,3-propanediol in polyol could affect properties, and the model system may not be directly applicable to more reactive formulations. Variability in tensile and adhesion tests was high, and abrasion resistance did not show significant improvement. Thermal history affects Tg measurements, and oxygen inhibition during UV curing could impact surface properties.
1:Experimental Design and Method Selection:
The study involved synthesizing a photocurable urethane prepolymer by grafting a polyether polyol with 3-isopropenyl-α,α-dimethylbenzyl isocyanate to functionalize it with photocurable groups. CNC was dispersed in the polyol via solvent exchange, and the prepolymer was synthesized under nitrogen atmosphere with a bismuth carboxylate catalyst. UV-curable resins were prepared by adding photoinitiators and a reactive diluent, followed by curing under UV light.
2:Sample Selection and Data Sources:
CNC polyol suspensions were produced with CNC concentrations of
3:4 wt%, 8 wt%, and 6 wt% in the polyol, leading to resin CNC concentrations of 1 wt%, 3 wt%, and 5 wt%. Coatings and free films were prepared on glass substrates. List of Experimental Equipment and Materials:
Equipment includes a wiped-film evaporator, 3-necked reactor with Teflon stirrer, ATR-FTIR spectrometer (Platinum ATR Alpha, Bruker), rotational rheometer (Advanced Rheometer AR 2000, TA Instruments), ultrasonicator (Sonic Dismembrator Model 100, Fisher Scientific), UV-curing unit (Mini Laboratory Unit, GEW), SEM (Zeiss Sigma Field Emission SEM), abrasion tester (5130 Abraser, TABER Industries), adhesion tester (Elcometer 106, Elcometer Limited), tensile tester (Shimadzu AGS-X), and DSC (TA Q100, TA Instruments). Materials include Carpol GP 725 polyol, TMI isocyanate, Valikat Bi 2010 catalyst, Genomer 1225 reactive diluent, DMPA, DMHA/TPO photoinitiator blend, and CNC.
4:Experimental Procedures and Operational Workflow:
CNC was dispersed in polyol using solvent exchange. Prepolymer synthesis involved reacting polyol with TMI at 50°C. Resins were formulated, mixed via ultrasonication and vortex mixing, coated onto glass, and cured under UV light. Properties were characterized using FTIR, rheology, DSC, tensile testing, abrasion testing, and adhesion testing.
5:Data Analysis Methods:
Statistical analyses included ANOVA with Tukey or Games-Howell post hoc tests using R and OriginPro software. FTIR data were analyzed with OMNIC software, and other data were processed according to ASTM standards.
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Platinum ATR Alpha
Platinum ATR Alpha
Bruker
ATR-FTIR spectroscopy for monitoring chemical reactions
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Zeiss Sigma Field Emission SEM
Sigma
Zeiss
Scanning electron microscopy for fractography
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Shimadzu AGS-X
AGS-X
Shimadzu Scientific Instruments
Tensile testing of free-standing films
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OMNIC
8
Thermo Scientific
Software for FTIR data analysis
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Advanced Rheometer AR 2000
AR 2000
TA Instruments
Rotational rheology for viscosity measurements
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Sonic Dismembrator
Model 100
Fisher Scientific
Ultrasonication for mixing and degassing resins
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Vortex Mixer
Fisher Scientific
Mixing of resin components
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Mini Laboratory Unit
GEW
UV-curing unit for coating polymerization
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5130 Abraser
5130
TABER Industries
Abrasion resistance testing
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Elcometer 106
106
Elcometer Limited
Pull-off adhesion strength testing
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TA Q100
Q100
TA Instruments
Modulated differential scanning calorimetry for Tg measurement
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RStudio
Version 0.98.501
RStudio
Statistical analysis environment
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OriginPro
9
OriginLab Corporation
Software for data analysis and graphing
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