研究目的
To study the use of an in-line measurement for evaluating the moisture content of tapioca starch at the end of the drying process and to develop calibration models using NIR data.
研究成果
In-line NIR spectroscopy can be used for real-time moisture content prediction in tapioca starch drying, with the best model (using pooled at-line and in-line data) achieving an SEP of 0.61% and low bias. At-line spectra can aid calibration, but installation should be at steadier flow positions to minimize scattering effects.
研究不足
The in-line spectrometer installation was complicated due to vibration and starch sticking to the window, leading to data variation. The models had moderate prediction accuracy (R2 around 0.66), suitable only for screening purposes, not high-precision applications.
1:Experimental Design and Method Selection:
The study involved developing calibration models using partial least squares regression (PLS) for predicting moisture content based on near-infrared (NIR) spectroscopy data. Spectral pre-treatments such as derivatives, normalization, and scatter correction were applied.
2:Sample Selection and Data Sources:
Tapioca starch samples were collected from a commercial factory during the drying process. At-line samples (105) were scanned in a laboratory, and in-line samples (93) were scanned directly in the production line.
3:List of Experimental Equipment and Materials:
Diode-array NIR spectrometers (DA7200 and DA7300, Perten, Sweden), infrared moisture analyzer (HB43-S Halogen, Mettler Toledo, Switzerland), plastic cups, sample dishes, and a pneumatic conveying dryer.
4:Experimental Procedures and Operational Workflow:
For at-line, samples were scanned in reflection mode with rotation; for in-line, a spectrometer was installed on the drying tube with spectra recorded through a quartz window. Moisture content was measured using an infrared analyzer. Data was split into calibration and test sets for model validation.
5:Data Analysis Methods:
PLS regression was performed using The Unscrambler X 10.3 software, with metrics like R2, SECV, SEP, bias, and RPD used for evaluation.
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