研究目的
To prepare a powder quartz/nano-TiO2 composite via mechanochemical method and investigate its application in interior paints for enhanced photocatalytic degradation of formaldehyde under visible light.
研究成果
The PQ/nano-TiO2 composite prepared by mechanochemical method at a 4:1 mass ratio exhibited excellent dispersion and photocatalytic activity, achieving 96.3% DEF in interior paints under visible light, higher than pure nano-TiO2 (92.0%). The formation of Ti-O-Si bonds was confirmed, and optimal milling time was identified. This composite offers a cost-effective and efficient solution for formaldehyde degradation, leveraging abundant PQ resources.
研究不足
The study is limited to laboratory-scale preparation and testing; scalability to industrial levels may require optimization. The photocatalytic efficiency was tested under controlled conditions, and real-world application might face challenges such as varying light intensities and environmental factors. The mechanochemical process parameters (e.g., milling time) need careful control to achieve desired bonding, which could be energy-intensive.
1:Experimental Design and Method Selection:
The study employed a mechanochemical method for composite preparation, chosen for its simplicity, low cost, and ability to facilitate solid-state reactions without heating. Photocatalytic degradation efficiency was evaluated under visible light illumination.
2:Sample Selection and Data Sources:
Raw materials included nano-TiO2, powder quartz (PQ), and various chemicals for paint formulation. Samples were prepared with different mass ratios of PQ to nano-TiO2 (e.g., 1/1, 2/1, 4/1, 6/1, 8/1) and characterized.
3:List of Experimental Equipment and Materials:
Equipment included a ceramic ball mill (XMCQ-Φ280×290), dispersion machine (SDF-400), vacuum oven (DHG-9070A), SEM (EVO-18), TGA (SDT-Q600), and FT-IR (Spectrum one). Materials included nano-TiO2, PQ, dispersants, antifoaming agents, hydroxyethyl cellulose, styrene-acrylic latex, pH adjusters, and formaldehyde solution.
4:Experimental Procedures and Operational Workflow:
PQ slurry was prepared by milling PQ with water and additives. Nano-TiO2 slurry was prepared separately. These were mixed in predetermined ratios, milled, centrifuged, washed, and dried. Interior paints were formulated with the composite and tested for formaldehyde degradation using standard methods.
5:Data Analysis Methods:
SEM and EDS for morphology and composition, TGA for thermal stability and weight loss analysis, FT-IR for chemical bonding, and DEF calculation based on MBTH method for formaldehyde concentration.
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ceramic ball mill
XMCQ-Φ280×290
China
Used for milling and mixing PQ slurry and composite mixtures.
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dispersion machine
SDF-400
China
Used for dispersing nano-TiO2 slurry and preparing paint mixtures.
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vacuum oven
DHG-9070A
China
Used for drying the prepared composite precipitates.
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scanning electron microscopy
EVO-18
not specified
Used for observing the morphologies of samples.
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thermal analysis instrument
SDT-Q600
not specified
Used for thermogravimetric analysis to detect weight loss.
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Fourier transform infrared spectroscopy
Spectrum one
not specified
Used for investigating chemical bonds in the composite.
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nano-TiO2
not specified
Tianzhiyan Co., Ltd.
Photocatalyst material used in the composite and paint.
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powder quartz
not specified
Qiannan County
SiO2-rich material used as support in the composite.
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polycarboxylic acid sodium salt dispersant
SN-Dispersant 5040
Zhongya Chemical Co., Ltd.
Dispersant used in slurry preparation.
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antifoaming agent
CF246
Rongfeng Chemical Co., Ltd.
Prevents foaming during mixing processes.
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hydroxyethyl cellulose
not specified
Kanglu Cellulose Co., Ltd.
Thickening agent used in slurry and paint preparation.
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styrene-acrylic latex
not specified
Dubang Chemical Co., Ltd.
Binder used in interior paint formulation.
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pH adjusting agent
AMP-95
Hengyu Chemical Co., Ltd.
Adjusts pH in paint preparation.
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formaldehyde solution
37.0wt%-40.0wt%
Maoye Chemical Co., Ltd.
Source of formaldehyde for degradation tests.
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MBTH reagents
not specified
Wuxi Deersi Indoor Environment Management Co., Ltd.
Used for determining formaldehyde concentration via MBTH method.
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