研究目的
To fabricate high-quality flexible photocatalytic sheets by depositing TiO2 films on PET or PI polymer films with buffer layers using reactive sputtering, and to evaluate their photocatalytic properties and durability.
研究成果
The TiO2-based flexible photocatalytic sheets with SiO2 or ZTO buffer layers exhibited high photocatalytic activity for CH3CHO decomposition and photo-induced hydrophilicity. The use of ZTO buffer layers effectively suppressed polymer degradation, while additional SiO2 outermost layers enhanced the retention of hydrophilicity in the dark for over 98 days. These sheets are promising for various environmental applications due to their flexibility, high transmittance, and durable photocatalytic properties.
研究不足
The study focused on specific buffer layers (SiO2 and ZTO) and polymer substrates (PET and PI); other materials or conditions were not extensively explored. The photocatalytic performance and durability were evaluated under controlled laboratory conditions, and real-world application scenarios may present additional challenges. The mechanisms behind some observations, such as the relaxation of internal stress, require further investigation.
1:Experimental Design and Method Selection:
TiO2 films were deposited by rf reactive magnetron sputtering on various substrates including PET, PI, and quartz with buffer layers (SiO2 or ZTO). The study aimed to optimize deposition conditions for high photocatalytic activity and to investigate the effects of buffer layers on preventing polymer degradation.
2:Sample Selection and Data Sources:
Substrates used were 125 μm thick PET sheets, PET sheets coated with 100 nm thick SiO2 or ZTO films, 38 μm thick PI sheets, PI sheets coated with 100 nm thick SiO2 or ZTO films, and synthetic quartz glasses. All films were deposited under optimized sputtering conditions.
3:List of Experimental Equipment and Materials:
Equipment included rf reactive magnetron sputtering systems (L-332S-FH, ANELVA), surface profiler (Sloan Tech, Dektak3), X-ray diffractometer (Shimadzu XRD-6000), transmission electron microscope (JEOL JEM-4010), focused ion beam (JEOL JEM-9310), optical spectrophotometer (Shimadzu UV-3150), contact angle meter (Kyowa Kaimen Kagaku CA-X), atomic force microscope (Shimadzu SPM-9600), and gas chromatograph (Shimadzu GC-8A). Materials included Ti target (
4:99%), Si target (99%), ZTO target (Zn:
Sn=2:1, Sumitomo Chemical), argon (99.99%), oxygen (99.99%), PET sheets, PI sheets, and alkali-free glasses (AN-100, AGC).
5:99%), oxygen (99%), PET sheets, PI sheets, and alkali-free glasses (AN-100, AGC). Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: TiO2 films (200 nm thick) were deposited using rf reactive magnetron sputtering with O2 flow ratio fixed at 40%, rf power at 100 W, and total gas pressure at 3.0 Pa. Buffer layers (SiO2 or ZTO, 100 nm thick) were deposited under specific conditions. Additional SiO2 layers were deposited on the outermost surface. Characterization included thickness measurement, XRD analysis, TEM observation, optical transmittance/reflectance measurement, contact angle measurement, AFM analysis, and photocatalytic decomposition evaluation of CH3CHO under UV irradiation.
6:0 Pa. Buffer layers (SiO2 or ZTO, 100 nm thick) were deposited under specific conditions. Additional SiO2 layers were deposited on the outermost surface. Characterization included thickness measurement, XRD analysis, TEM observation, optical transmittance/reflectance measurement, contact angle measurement, AFM analysis, and photocatalytic decomposition evaluation of CH3CHO under UV irradiation. Data Analysis Methods:
5. Data Analysis Methods: XRD patterns were analyzed for crystal structure, TEM images for cross-sectional structure, optical spectra for transmittance and reflectance, contact angles for hydrophilicity, AFM for surface morphology, and gas chromatography for CH3CHO concentration decay.
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X-ray diffractometer
XRD-6000
Shimadzu
Analysis of crystal structures of the films
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transmission electron microscope
JEM-4010
JEOL
Cross-sectional structure analysis of the photocatalytic sheets
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focused ion beam
JEM-9310
JEOL
Preparation of cross-sectional TEM specimens by lift-up method
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optical spectrophotometer
UV-3150
Shimadzu
Measurement of transmittance and reflectance of the films
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atomic force microscope
SPM-9600
Shimadzu
Quantitative analysis of surface morphology
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gas chromatograph
GC-8A
Shimadzu
Measurement of CH3CHO concentration for photocatalytic decomposition evaluation
GC-8A Series Gas Chromatograph
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rf reactive magnetron sputtering system
L-332S-FH
ANELVA
Deposition of TiO2, SiO2, and ZTO films by reactive sputtering
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surface profiler
Dektak3
Sloan Tech
Measurement of film thickness
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contact angle meter
CA-X
Kyowa Kaimen Kagaku
Evaluation of photo-induced hydrophilicity by contact angle measurements for pure water
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black light lamp
UV irradiation for photocatalytic reactions and hydrophilicity evaluation
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Ti target
Sputtering target for TiO2 film deposition
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Si target
Sputtering target for SiO2 film deposition
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ZTO target
Sumitomo Chemical
Sputtering target for ZTO film deposition
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PET sheet
Flexible polymer substrate for photocatalytic sheets
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PI sheet
Flexible polymer substrate for photocatalytic sheets
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alkali-free glass
AN-100
AGC
Substrate for comparison in photocatalytic experiments
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