研究目的
To study the element segregation, Laves phase formation, and mechanical properties of the laser metal deposited IN718 superalloy by the flat top laser beam (FTLB) and gaussian distribution laser beam (GDLB).
研究成果
The study concludes that FTLB is more superior for the laser additive manufacturing of IN718 superalloy than GDLB, due to its ability to produce lower Laves phase formation and higher tensile strength.
研究不足
The study focuses on the IN718 superalloy and may not be directly applicable to other materials. The FE simulation did not account for liquid flow in the molten pool.
1:Experimental Design and Method Selection:
The study involved the use of two types of laser sources, FTLB and GDLB, to fabricate laser rapid solidified IN718 superalloy. A simplified FE model was established for thermal history analysis.
2:Sample Selection and Data Sources:
Casting IN718 plates were used as the substrate material, and spherical PREP IN718 powder was used as the depositing material.
3:List of Experimental Equipment and Materials:
A coaxial LMD system was used, with laser sources including a 3.5 kW high power diode laser unit (Rofin DL-035Q) for FTLB and a 10 kW high power fiber laser unit (IPG YLS-10000) for GDLB.
4:5 kW high power diode laser unit (Rofin DL-035Q) for FTLB and a 10 kW high power fiber laser unit (IPG YLS-10000) for GDLB. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Single-track and multi-track additive alloys were fabricated with specific depositing parameters. The microstructure was studied by OM and SEM, and the degree of element segregation was analyzed by EDS.
5:Data Analysis Methods:
The thermal analysis was carried out on a 3D FE model, and the thermal material data of IN718 were used in the simulation.
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Scanning Electron Microscopy
EVO 18
Carl Zeiss
Studying dendritic microstructure and Laves phase distribution.
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Energy Dispersive X-Ray Spectroscopy
XFlash 6130
Bruker
Analyzing the degree of element segregation.
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X-Ray Diffractomery
D8 ADVANCE DA VINCI
Bruker
Identifying the phase of the as-deposited IN718 superalloy.
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Vickers hardness tester
HMV-2TADW
SHIMADZU
Measuring microhardness.
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high power fiber laser unit
IPG YLS-10000
IPG
Generating gaussian distribution laser beam (GDLB) for laser metal deposition.
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Optical Microscopy
Axio Scope A1
Carl Zeiss
Studying dendritic microstructure.
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high power diode laser unit
Rofin DL-035Q
Rofin
Generating flat top laser beam (FTLB) for laser metal deposition.
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universal testing machine
Zwick Z100
Zwick
Measuring tensile properties.
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