研究目的
To integrate an infrared (IR) thermopile sensor with Mid-IR waveguides via flip-chip bonding technology for sensing applications.
研究成果
The integration of a MIR waveguide with a thermopile via Al-wedge forming and thermocompression bonding demonstrates a step towards fully-integrated Si-photonics systems for miniaturized spectrometers and gas sensors. The system achieved a peak DC responsivity of 69 mV/W and a thermal time constant of 14 ms.
研究不足
The integration method may require optimization for different applications. The thermal conductance increase in the bonded case implies heat loss to the substrate of the photonics device.
1:Experimental Design and Method Selection:
The integration of a thermopile device with a photonic chip was performed using thermocompression type flip-chip bonding. The photonic device was fabricated on a silicon-on-insulator (SOI) wafer with specific Si device layer and buried oxide (BOX) thicknesses. The design of the grating coupler was optimized by FDTD simulation.
2:Sample Selection and Data Sources:
The photonics chip and thermopile chip were used as samples. The optical characterization was done using a MIR-laser in the 3.64-3.90 μm spectral range.
3:64-90 μm spectral range. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: SOI wafer, Ni/Au electrodes, aluminum (Al) wedges, MIR-laser, IR photodetector, lock-in amplifier, parameter analyzer, Fourier-transform IR spectroscopy (FTIR).
4:Experimental Procedures and Operational Workflow:
The waveguide and grating couplers were patterned via electron beam lithography and reactive ion etching. Ni/Au electrodes were patterned via laser writer and deposited using sputter. Al wedges were formed using a wire-bonding tool. The thermopile chip was flipped and bonded onto the grating coupler area using thermocompression.
5:Data Analysis Methods:
The optical spectra and photovoltage outputs were measured and analyzed. The frequency spectrum was fitted with a low-pass filter behavior to determine the thermal time constant.
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SOI wafer
Platform for fabricating the photonic device.
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Ni/Au electrodes
Electrical connection to the photonic device.
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Aluminum (Al) wedges
Metal interconnect and spacer between the photonic and thermopile chips.
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MIR-laser
Optical characterization of the photonic chip.
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IR photodetector
Measurement of outcoupled light intensity.
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Lock-in amplifier
Referenced measurement of outcoupled light intensity.
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Parameter analyzer
Measurement of open-circuit voltage and short-circuit current from thermopile.
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Fourier-transform IR spectroscopy (FTIR)
Measurement of thermopile absorption spectrum.
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