研究目的
To achieve a defined weld penetration depth and heat affected zone in laser welding of fused silica using glass fiber as a filler material, important for the production of optical elements.
研究成果
The study successfully developed a process window for welding fused silica using a CO2 laser and glass fiber as filler material, achieving defined weld penetration depths and heat affected zones. The process is highly reproducible and can substitute manual gas flame-based processes, enabling high automation levels in glass welding applications.
研究不足
The simulation tool does not incorporate evaporation, which is a limitation in predicting the exact process window. The experimental setup requires precise control of process parameters to avoid overheating and ensure quality welding.
1:Experimental Design and Method Selection:
The study involved both experimental and numerical approaches to investigate laser welding of fused silica using a CO2 laser and glass fiber as filler material. A finite element analysis method was used for numerical simulations.
2:Sample Selection and Data Sources:
Glass plates (HSQ 100 from Heraeus Quarzglas) with a thickness of
3:6 mm were used. The glass fiber had a diameter of 4 mm with a polymer coating. List of Experimental Equipment and Materials:
A CO2 laser with a maximum power of up to 400 W, a lens for focusing, a pyrometer for temperature measurement, and glass fiber as filler material.
4:Experimental Procedures and Operational Workflow:
The process parameters such as welding temperature, laser focal spot size, and feed rate were varied. The impact of the filler wire coating on the material composition was also investigated.
5:Data Analysis Methods:
The penetration depth was measured optically with a microscope, and the material composition was analyzed using energy-dispersive X-ray spectroscopy (EDX).
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