研究目的
Investigating the influence of the hull-bulk strategy on part quality, microstructure, and mechanical performance of Ti-6Al-4V in Laser Powder Bed Fusion (LPBF) to increase productivity.
研究成果
The hull-bulk strategy allows for the production of high-quality Ti-6Al-4V parts with comparable tensile properties to those built with a standard layer thickness, significantly increasing productivity for parts with low surface-to-volume ratios.
研究不足
The study focuses on Ti-6Al-4V and may not be directly applicable to other materials. The productivity increase is highly dependent on the part's geometry and dimensions.
1:Experimental Design and Method Selection:
The study implemented a hull-bulk strategy using two distinct sets of process parameters for different layer thicknesses (30 μm for the hull and 90 μm for the bulk).
2:Sample Selection and Data Sources:
Ti-6Al-4V specimens were built in various orientations for microstructure and mechanical properties evaluation.
3:List of Experimental Equipment and Materials:
A 3DSystems ProX? DMP 320 machine was used with LaserForm? Ti Gr23 (A) powder.
4:Experimental Procedures and Operational Workflow:
Specimens were built, followed by surface roughness, relative density measurements, microstructure analysis, microhardness, and tensile tests.
5:Data Analysis Methods:
Image analysis for density, tactile profilometry for surface roughness, optical and SEM microscopy for microstructure, EBSD for texture analysis, and tensile testing for mechanical properties.
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Shimadzu AG-XD plus tensile bench
AG-XD plus
Shimadzu
Used for tensile testing.
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Shimadzu TRViewX digital video extensometer
TRViewX
Shimadzu
Used for strain measurement during tensile testing.
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Taylor Hobson Form Talysurf-120L instrument
Form Talysurf-120L
Taylor Hobson
Used for surface roughness measurements.
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3DSystems ProX? DMP 320 machine
ProX? DMP 320
3DSystems
Used for building Ti-6Al-4V specimens with the hull-bulk strategy.
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LaserForm? Ti Gr23 (A) powder
Ti Gr23 (A)
LaserForm
Material used for building the specimens.
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Nikon MA100 microscope
MA100
Nikon
Used for obtaining micrographs of cross-sections.
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Keyence VHX6000 microscope
VHX6000
Keyence
Used for performing optical microscopy.
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Philips XL30 FEG SEM
XL30 FEG
Philips
Used for higher magnification micrographs and fracture surface analysis.
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CSM microhardness tester
CSM
Used for performing Vickers indentation.
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