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[Laser Institute of America ICALEO?? 2016: 35th International Congress on Applications of Lasers & Electro-Optics - San Diego, California, USA (October 16a??20, 2016)] International Congress on Applications of Lasers & Electro-Optics - Enhanced drilling of transparent materials with ultrashort pulses

DOI:10.2351/1.5118611 出版年份:2016 更新时间:2025-09-23 15:21:01
摘要: Ablative processes for transparent materials processing still remains a hot topic, as current techniques still have their limitations in ablation rates and quality, particularly for features on the order of a millimeter or less. In this publication, we present results of recent work on laser micromachining of sapphire with ultrashort pulsed lasers in the sub-picosecond regime. We accomplish this by using bottom-up processing with laser ablation, which has demonstrated the ability to generate zero-taper features with relatively high aspect ratios (>1:1) in many transparent materials. In previous work with <1ps (1030nm) sources, we have demonstrated the ability to drill ≤250μm diameter holes in 430μm thick c-plane sapphire. Here, we extend the scope of this work to examine additional methods and laser parameters presented here. In particular we examine the benefits of frequency conversion to 515nm wavelength, allowing smaller spots and higher fluence levels is compared to trials at the fundamental wavelength. We find no compelling differences in minimum achievable taper or drilling time for processes with 1030nm vs. 515nm performed with similar fluences, but the smaller spot size and increased fluence afforded with 515nm light allows for faster bottom-up drilling. Additionally, we test the effects of water-assisted processing by placing the sapphire wafer in contact with a water bath for better extraction of particulate matter during processing. Processes with a water bath are found to allow holes with 2° taper to be drilled in ≤5 seconds, which is a decrease in cycle time of ≥50% for holes with ≤2° taper in air.
作者: Geoffrey Lott,Guillaume Lafoy,Rainer Kling,Pierre-Jean Devilder,Nicolas Falletto
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Investigating the enhanced drilling of transparent materials, specifically sapphire, using ultrashort pulses with a focus on improving ablation rates and quality through bottom-up processing and water-assisted techniques.

The bottom-up ablation process allows for good taper control and significantly higher ablation rates in sapphire. Water-assisted processing significantly reduces recast, extending the useful parameter range for the lowest taper holes. Holes with ≤2° taper can be drilled in ≤5 seconds with water-assisted processing, a ≥50% reduction in cycle time compared to drilling in air. However, achieving true zero-degree taper holes remains a challenge.

The study identifies the recast of molten sapphire as a primary factor limiting the ability to drill zero-taper holes. Even with liquid-assisted bottom-up drilling, true zero-degree taper holes were not observed, indicating a limitation for scaling this process to smaller dimensions.

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