研究目的
Investigating the enhanced drilling of transparent materials, specifically sapphire, using ultrashort pulses with a focus on improving ablation rates and quality through bottom-up processing and water-assisted techniques.
研究成果
The bottom-up ablation process allows for good taper control and significantly higher ablation rates in sapphire. Water-assisted processing significantly reduces recast, extending the useful parameter range for the lowest taper holes. Holes with ≤2° taper can be drilled in ≤5 seconds with water-assisted processing, a ≥50% reduction in cycle time compared to drilling in air. However, achieving true zero-degree taper holes remains a challenge.
研究不足
The study identifies the recast of molten sapphire as a primary factor limiting the ability to drill zero-taper holes. Even with liquid-assisted bottom-up drilling, true zero-degree taper holes were not observed, indicating a limitation for scaling this process to smaller dimensions.
1:Experimental Design and Method Selection:
The study employs bottom-up ablation processing with ultrashort pulsed lasers in the sub-picosecond regime, comparing the effects of 1030nm and 515nm wavelengths, and water-assisted processing.
2:Sample Selection and Data Sources:
Dual-polished, 430μm thick, c-plane sapphire wafers were used for all tests.
3:List of Experimental Equipment and Materials:
Chinook product line lasers by Eolite Lasers, scanning galvanometer (Scanlabs hurrySCAN III 14), 100mm focal length f-theta lens, λ/4 waveplate, water bath.
4:Experimental Procedures and Operational Workflow:
The beam waist is moved upwards at a constant velocity from below the bottom surface of the wafer to drill holes. Tests were performed in air and with the wafer in contact with a water bath, varying pulse overlap, laser repetition rate, pulse energy, and z-axis translation speed.
5:Data Analysis Methods:
Drilled holes were analyzed with a laser scanning microscope to determine maximum and minimum diameters, calculating average taper. Qualitative characteristics like chipping and cracking were also observed.
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