研究目的
To verify a possible contribution of another reaction mechanism, in addition to the solid-state reaction, in the microwave synthesis of SiC from silicon.
研究成果
¢-SiC powder can be formed by microwave heating of Si powder which has no direct contact with graphite powder, suggesting that carbon atoms are transported from graphite to silicon via a gas-phase, involving CO gas according to the Boudouard equilibrium.
研究不足
The study focuses on the synthesis of ¢-SiC powder from silicon and graphite powders using microwave heating, with specific conditions that may limit the generalizability of the findings.
1:Experimental Design and Method Selection
Microwave-heating synthesis of SiC powder from silicon and graphite powders using a setup which completely eliminates direct contact between the two reactant powders.
2:Sample Selection and Data Sources
Silicon powder (99.9% purity, c.a. 5 μm) and graphite powder (ca. 75–106 μm) were used.
3:List of Experimental Equipment and Materials
Quartz tube, alumina crucible, graphite powder, heat-resistant brick, refractory ceramic fibers, microwave oven, X-ray diffractometer, field-emission scanning electron microscope.
4:Experimental Procedures and Operational Workflow
The Si powder was loosely filled into a short quartz tube, placed in the center of an alumina crucible filled with graphite powder, and then microwave-heated in air for a predetermined period.
5:Data Analysis Methods
X-ray diffraction measurement to determine crystal structure and field-emission scanning electron microscope to evaluate the morphology of the powders.
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X-ray diffractometer
Rigaku GeigerFlex
Rigaku
Determine the crystal structure of the powders
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field-emission scanning electron microscope
Hitachi S-5500
Hitachi
Evaluate the morphology of the powders
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silicon powder
99.9% purity, c.a. 5 μm
Kojundo Chemical Laboratory Co., Ltd.
Reactant substance for SiC synthesis
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graphite powder
ca. 75–106 μm
Kanto Chemical Co., Inc.
Heat-generator and supply source of carbon
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quartz tube
320 mm in length and 1 mm in wall thickness
Container for Si powder during microwave heating
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alumina crucible
Container for graphite powder and quartz tube during microwave heating
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heat-resistant brick
Support for the crucible during microwave heating
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refractory ceramic fibers
Isowool
Isolite Insulating Products Co., Ltd.
Heat-protection and heat-insulation
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microwave oven
2.45 GHz
Microwave heating of the specimen
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