研究目的
Investigating the fabrication, characterization, and corrosion resistance of zinc oxide array/polyurethane nanocomposite coatings on stainless steel substrates.
研究成果
The ZnO array/PU nanocomposite coatings exhibited excellent corrosion resistance and improved mechanical properties. The unique organic/inorganic nanocomposite coating offers potential applications for designing functional coatings with good corrosion resistance and mechanical properties in various polymer systems.
研究不足
The study does not address the long-term durability of the coatings under various environmental conditions. The process complexity and scalability for industrial applications are not discussed.
1:Experimental Design and Method Selection:
The study involved the fabrication of ZnO array/PU nanocomposite coatings via a seed growth method for ZnO arrays followed by PU spinning.
2:Sample Selection and Data Sources:
Stainless steel substrates were used, cleaned, and coated with ZnO seed solution before the growth of ZnO arrays.
3:List of Experimental Equipment and Materials:
Materials included zinc acetate, zinc nitrate hexahydrate, methenamine, and polyurethane. Equipment included TEM, SEM, XRD, surface contact angle measurement, nanoindentation tester, and infrared emissometer.
4:Experimental Procedures and Operational Workflow:
The process involved seeding, ZnO array growth, PU spinning, and drying.
5:Data Analysis Methods:
Data were analyzed using XRD for crystal structure, SEM and TEM for morphology, contact angle for wettability, nanoindentation for mechanical properties, and electrochemical tests for corrosion resistance.
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transmission electron microscope
JEM-2100
Size and morphological analyses of the samples
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field emission scanning electron microscope
NANO NOVA SEM450
Size and morphological analyses of the samples
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scanning electron microscope
S-3400
Size and morphological analyses of the samples
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X-ray diffractometer
Bruker D8 advanced
Study of the crystal structures of the samples
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water contact angle measurement
DATA PHYSICS OCA20
Evaluation of the surface wettability of the coating
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Nano-hardness Tester
TriboIndenter Premier
Hysitron Inc
Measurement of the hardness and elastic modulus of the composite coatings
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Infrared Emissometer
IR-2
Shanghai Institute of Technological Physics
Measurement of the infrared emissivity value at a wavelength of 8-14 μm
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electrochemical workstation
Autolab PGSTAT302N
Examination of the corrosion resistance property
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