研究目的
The realization of flexible devices with high-definition circuits, which requires new fabrication techniques for Cu films on polymer substrates to meet demands and an understanding of the Cu/polymer interfacial nanostructure to assure product quality.
研究成果
The developed technique allows the Cu layer thickness to be controlled with 1 nm precision and therefore form ultrafine Cu circuits. The interfacial adhesion at the interface fabricated by the proposed technique was approximately three times as high as that fabricated by conventional VD. This technique does not require wet processes, and thus troublesome PI hydrolysis and the need for intermediate layers such as Ni/Cr, which make microminiaturization difficult, can be avoided.
研究不足
The technical and application constraints of the experiments include the difficulty in completely preventing the reduction of Cu ions during EELS measurements and the challenge of stress relaxation in the Cu/PI bilayer film after peeling from the GaAs substrate.
The methodology for designing the experiment includes the fabrication of a bilayer structure of Cu and polyimide (PI) using semiconductor device fabrication processes such as reactive ion etching (RIE) and plasma-enhanced chemical vapor phase deposition (PECVD). The interfaces fabricated by conventional vapor deposition (VD) and by the proposed technique are systematically analyzed using techniques such as synchrotron hard-X-ray photoelectron spectroscopy (HAXPES), scanning transmission electron microscopy (STEM) with electron energy loss spectroscopy (EELS), and time-of-flight secondary ion mass spectroscopy (TOF-SIMS).
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Atomic force microscopy
Dimension Icon with ScanAsyst
Veeco
Used for surface morphology analysis.
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Scanning electron microscopy
ULTRA55
Carl Zeiss
Used for surface morphology analysis.
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Bright field-transmission electron microscopy
H-9000NAR
Hitachi High-Technologies
Used to overview cross-sections of the samples.
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PECVD apparatus
MPX-MACS
Sumitomo Precision Products Co., Ltd.
Used for SiO2 deposition on a GaAs wafer.
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Resistance heating vacuum deposition apparatus
RD-1400
Sanvac Co., Ltd.
Used for Cu film deposition on the SiO2 layer.
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RIE apparatus
RIE-10NR-KF
Samco Inc.
Used for etching processes under a CF4 gas flow.
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Surface and interfacial cutting analysis system
DN-20S
Daipla Wintes Co., Ltd.
Used for examining the adhesion strengths of the Cu/PI interface.
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Ga focused ion beam
Used for TEM/STEM observations and EELS analyses.
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High-angle annular dark-field STEM and STEM-EELS
HD-2700 and JEM-ARM200F
Hitachi High-Technologies and JEOL
Used to investigate the elemental distributions and chemical states of microsites in the samples.
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TOF-SIMS
TOF.SIMS 5
IONTOF
Used for outermost surface analysis or depth profiling.
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Al-XPS
Quantera SXM
Ulvac-Phi, Inc.
Used for XPS measurements.
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HAXPES
VG-SCIENTA R4000-10 keV
Used for high-brilliance synchrotron measurements.
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