研究目的
Investigating the microstructural and optical properties of zinc oxide thin films with nanorod morphology and their performance as a liquid petroleum gas sensing material.
研究成果
The synthesized nanorods-based ZnO thin films exhibited excellent microstructural and optical properties, with high sensitivity (92.7%) to LPG at 250°C and 800 ppm concentration, along with fast response and recovery times. This demonstrates their potential as effective gas sensing materials, with implications for industrial safety applications. Future work could focus on enhancing selectivity and stability under varying conditions.
研究不足
The study uses a home-made gas sensor setup, which may lack standardization compared to commercial sensors. The sensing tests were conducted under specific environmental conditions (27°C, 40% humidity), and results may vary under different conditions. The synthesis process involves multiple steps that could be optimized for scalability and cost-effectiveness.
1:Experimental Design and Method Selection:
A two-step synthesis procedure involving sol–gel spin-coating followed by solvothermal methods was used to prepare ZnO thin films with nanorod morphology. Factors such as metal precursors, solvent, stabilizing agents, structure directing agents, drying-coating cycles, and post-thermal annealing were optimized for homogeneity and quality.
2:Sample Selection and Data Sources:
Quartz glass substrates were used for deposition. Materials included zinc acetate dehydrate, zinc nitrate hexahydrate, monoethanolamine, hexamethylenetetramine, NaOH, ethanol, and LPG gas.
3:List of Experimental Equipment and Materials:
Field-emission scanning electron microscope (FESEM, Hitachi S-4160), x-ray diffractometer (Philips Xpert MPD), UV–Vis spectrophotometer (+T80, PG Instruments), Raman spectrometer (Nicolet Almega XR, Thermo Scientific), photoluminescence spectrometer (Avaspec 2048 TEC, Avantes Co.), home-made gas sensor setup, digital flow controller, digital multimeter, electric tube furnace, Te?on-lined stainless-steel autoclave, hot plate, ultrasonic cleaner.
4:Experimental Procedures and Operational Workflow:
Substrates were cleaned ultrasonically. Sol–gel spin-coating was performed with precursor solutions, followed by drying and annealing. Solvothermal growth of nanorods was conducted, with post-annealing. Characterization involved FESEM, XRD, EDX, UV–Vis, Raman, and PL measurements. Gas sensing tests were done at various temperatures and LPG concentrations, measuring electrical resistance.
5:Data Analysis Methods:
Crystallite size was calculated using the Debye–Scherrer equation. Sensor sensitivity was calculated as (Ra - Rg)/Ra * 100. LPG concentration was calculated based on volume ratios. Data were analyzed for morphological, structural, optical, and sensing properties.
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Field Emission Scanning Electron Microscope
S-4160
Hitachi
Evaluating size distribution and morphology of synthesized thin films
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Raman Spectrometer
Almega XR
Thermo Scientific
Conducting laser Raman microspectroscopy
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Photoluminescence Spectrometer
Avaspec 2048 TEC
Avantes
Performing photoluminescence measurements
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X-ray Diffractometer
Xpert MPD
Philips
Obtaining XRD patterns for crystal lattice analysis
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UV-Vis Spectrophotometer
+T80
PG Instruments
Studying absorbance spectrum of thin films
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Digital Flow Controller
Accurate reading of gas amount introduced
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Digital Multimeter
Measuring electrical resistance
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Electric Tube Furnace
Annealing treatments
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Te?on-lined Stainless-steel Autoclave
Heating coated substrates to remove solvent and residues
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Hot Plate
Heating solutions for solvothermal process
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Ultrasonic Cleaner
Cleaning glass substrates
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