研究目的
To propose a method for automatic signal quality check and equipment condition surveillance using trivalent logic theory, histogram analysis, and PCA to ensure accurate and reliable fault diagnosis.
研究成果
The proposed method effectively checks signal quality and surveils equipment condition using trivalent logic, histograms, and PCA, ensuring reliable fault diagnosis. It avoids the need for abnormal state data by leveraging normal signals, and verification with simulation and real blower signals shows its practicality. Future work includes applying it to other signal types and integrating with additional diagnostic methods.
研究不足
The method requires signals to be divided into segments, which may not handle very short or highly non-stationary signals effectively. It relies on having normal state data for learning, and may not perform well with insufficient data segments or in cases where abnormal states are not well-represented. The approach is specific to vibration signals and may need adaptation for other signal types.
1:Experimental Design and Method Selection:
The method integrates trivalent logic diagnosis theory with signal histogram analysis and PCA. It involves defining state functions, using histograms for feature extraction, and applying PCA for dimensionality reduction and state judgment based on confidence intervals.
2:Sample Selection and Data Sources:
Simulation signals and real vibration signals from a blower under various conditions (normal, faulty bearings, unbalance, speed changes, shocks) are used. Signals are divided into segments for analysis.
3:List of Experimental Equipment and Materials:
A blower (TERAL KYOKUTO), accelerometer (SA12SC, Fuji Ceramics Co.), data acquisition system with sampling frequency of 100 kHz and sampling time of 5 seconds.
4:Experimental Procedures and Operational Workflow:
Measure signals, check for anomalies (e.g., too small or saturated signals), divide data into segments, compute histograms, perform PCA to obtain principal components, define confidence intervals for normal states, and judge signal quality and equipment state based on whether principal components fall within these intervals.
5:Data Analysis Methods:
Statistical methods including histogram analysis, PCA for feature extraction, and trivalent logic calculus for state recognition. Confidence intervals (99.9%) are used for anomaly detection.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容