研究目的
To prepare multicomponent thin films of Cu-Ti composite with a desired elemental composition of about 50/50 at.% using pulsed magnetron co-sputtering technology and to investigate their structural and mechanical properties.
研究成果
The developed multi-magnetron co-sputtering system successfully deposited Cu-Ti thin films with a desired 50/50 at.% composition. The Cu0.5Ti0.5 films exhibited improved mechanical properties, including higher hardness (7.59 GPa) and lower Young's modulus (121.9 GPa) compared to pure Cu and Ti films. Structural analysis revealed an amorphous matrix with embedded Cu4Ti3 nanocrystallites, contributing to the enhanced properties. This method shows promise for fabricating multicomponent coatings with tailored properties.
研究不足
The large difference in sputtering yields between Cu and Ti constrained the use of multiple Ti targets to achieve desired composition. The specific power supplies used limited the minimum PWM coefficient to 10%, affecting flexibility in composition control. The study focused on a specific composition (50/50 at.%) and may not generalize to other ratios.
1:Experimental Design and Method Selection:
The study used a multi-magnetron sputtering system with pulsed-DC power supplies and pulse width modulation (PWM) to control the sputtering process for Cu and Ti targets. The goal was to achieve a specific elemental ratio in the thin films.
2:Sample Selection and Data Sources:
Thin films were deposited on silicon and silica glass substrates. Elemental composition was analyzed using EDS, structural properties with XRD and TEM, and mechanical properties with nanoindentation.
3:List of Experimental Equipment and Materials:
Equipment includes a four-magnetron sputtering system, MSS type Dora Power System power supplies, optical emission spectrometer (PlasCalc from Micropack), FESEM FEI Nova NanoSEM 230 with EDS, Taylor Hobson CCI Lite optical profiler, CSM Instruments nanoindenter, Siemens 5005 XRD diffractometer, and Philips CM20 SuperTwin TEM. Materials include Cu (99.99%) and Ti (99.995%) targets from Kurt Lesker Co., argon gas, and substrates.
4:99%) and Ti (995%) targets from Kurt Lesker Co., argon gas, and substrates. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The vacuum chamber was evacuated to base pressure, substrates were placed, argon gas was introduced, and sputtering was performed with controlled PWM coefficients. Deposition time was varied, and films were analyzed post-deposition for composition, structure, and properties.
5:Data Analysis Methods:
Elemental composition was quantified using EDS with ZAF model, structural analysis used XRD with Scherrer's equation and TEM with SAED, mechanical properties were calculated using Oliver and Pharr method from nanoindentation data, and surface roughness was measured with optical profiler.
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scanning electron microscope
FEI Nova NanoSEM 230
FEI
Investigates surface morphology and elemental composition of thin films using EDS.
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optical profiler
CCI Lite
Taylor Hobson
Examines thickness and surface roughness of deposited thin films.
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X-ray diffractometer
Siemens 5005
Siemens
Determines structural properties of thin films using XRD with Co Kα radiation.
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magnetron sputtering system
four-magnetron
Dora Power System
Used for depositing thin films by co-sputtering Cu and Ti targets.
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power supply
MSS type
Dora Power System
Provides pulsed-DC power to magnetrons for sputtering process control.
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optical emission spectrometer
PlasCalc
Micropack
Acquires and identifies spectral emission lines from plasma discharge during sputtering.
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nanoindenter
CSM Instruments
Measures hardness and Young's modulus of thin films using a Vickers diamond indenter.
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transmission electron microscope
Philips CM20 SuperTwin
Philips
Performs high-resolution TEM and selected area electron diffraction for structural analysis.
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target
Kurt Lesker Co.
Sputtering targets made of Cu (99.99%) and Ti (99.995%) for deposition.
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