研究目的
To study the effects of Nd:YAG laser surface treatment with different laser powers on the tribological properties of cold sprayed Ti-6Al-4V coatings tested against 100Cr6 steel under dry conditions.
研究成果
Laser surface treatment significantly improved the surface hardness and wear resistance of cold sprayed Ti-6Al-4V coatings, with higher laser powers leading to greater improvements due to rapid cooling and formation of hard martensitic phases. The tribological properties were enhanced, reducing wear and altering friction behavior, making it a promising method for aerospace applications.
研究不足
The study is limited to dry conditions and room temperature; effects of lubrication or elevated temperatures were not investigated. The laser treatment may induce surface cracks at higher powers, potentially affecting long-term durability. The specific wear rates for coatings with higher laser powers were not measurable, indicating possible limitations in detection methods.
1:Experimental Design and Method Selection:
The study involved laser surface treatment of cold sprayed Ti-6Al-4V coatings using a Nd:YAG laser with varying powers to investigate changes in surface properties and tribological behavior. Theoretical models for laser-material interaction and wear mechanisms were considered.
2:Sample Selection and Data Sources:
Commercial Ti-6Al-4V substrates were used, coated with Ti-6Al-4V powder via cold spray process. Samples were prepared by wire cutting and polishing.
3:List of Experimental Equipment and Materials:
High pressure cold spray system, Nd:YAG laser, surface profilometer, scanning electron microscope, Vickers micro-hardness tester, ball-on-disk tribometer, optical microscope, ImageJ software, ethanol for cleaning, Ti-6Al-4V powder (size: 1-45 μm), 100Cr6 steel balls (6 mm diameter).
4:Experimental Procedures and Operational Workflow:
Coatings were deposited, laser treated with powers 50-200 W, characterized for surface topography, hardness, and tested for friction and wear against steel balls under dry conditions at room temperature. Cleaning steps with ethanol in ultrasonic bath were included.
5:Data Analysis Methods:
Surface roughness measured with profilometry, hardness with Vickers test, wear rates calculated from wear track dimensions, friction coefficients recorded, and microstructural analysis using SEM and OM. Statistical averaging from multiple measurements.
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Nd:YAG laser
500 watt nanosecond pulsed
Not specified
Used for laser surface treatment of coatings
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High pressure cold spray system
Not specified
Not specified
Used to deposit Ti-6Al-4V coatings
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Surface profilometer
Not specified
Not specified
Measured surface topography and roughness
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Scanning electron microscope
Not specified
Not specified
Observed surface morphologies and wear tracks
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Vickers micro-hardness tester
Not specified
Not specified
Measured hardness of coatings
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Ball-on-disk tribometer
Not specified
Not specified
Evaluated friction and wear properties
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Optical microscope
Not specified
Not specified
Observed microstructures and wear morphologies
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ImageJ software
Not specified
Not specified
Analyzed porosity levels from micrographs
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100Cr6 steel ball
6 mm diameter
Not specified
Used as counterface in tribological tests
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Ti-6Al-4V powder
Size: 1-45 μm
Commercial
Used for cold spray deposition
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