研究目的
To examine the effects of oxygen addition on the removal rate of base polymers (PVP for KrF and PMMA for ArF photoresists) using hydrogen radicals containing oxidizing radicals, addressing environmental and industrial issues in photoresist removal.
研究成果
The addition of a small amount of oxygen enhances the removal rate of PVP similarly to novolac photoresist, attributed to OH radicals reacting with benzene rings. For PMMA, which lacks benzene rings, oxygen addition at 2.0% increases the removal rate, likely due to contributions from oxidizing radicals in hydrogen abstraction. PMMA shows higher removal rates overall because it is a main chain scission polymer. The findings highlight the role of polymer structure and radical reactivity in photoresist removal.
研究不足
The study is limited to specific polymers (PVP and PMMA) and does not cover all types of photoresists. The experimental conditions, such as gas flow rates and catalyst temperature, may not be optimized for all scenarios. The removal rate measurements might be affected by thermal hardening in novolac photoresist at high temperatures. The density of oxidizing radicals is inferred from previous studies and not directly measured in this work.
1:Experimental Design and Method Selection:
The study uses a hot-wire catalytic method to produce hydrogen radicals, with oxygen addition to generate oxidizing radicals. The experimental setup involves a vacuum chamber with gas flow controllers, a tungsten hot-wire catalyst, and optical interferometry for real-time film thickness measurement.
2:Sample Selection and Data Sources:
Samples include a positive-tone novolac photoresist (OFPR-800), poly(vinyl phenol) (PVP), and poly(methyl methacrylate) (PMMA) as base polymers. These are spin-coated onto Si wafers and pre-baked.
3:List of Experimental Equipment and Materials:
Equipment includes mass flow controllers (SEC-400MK2, SEC-400MK3), vacuum gauge (Baratron 622A12TAE), tungsten wire catalyst, DC power supply (EX-750L2), infrared thermometer (ISR12-L0), spin coater (Spinner-1H-III), oven (CLO-2AH), surface-texture measuring instrument (Surfcom 480A), green laser light source (520 nm), Si photodiode (S1787-04), and substrate stage heater. Materials include hydrogen gas (≥99.99%), oxygen gas (≥99.5%), ethyl lactate, and the photoresist polymers.
4:99%), oxygen gas (≥5%), ethyl lactate, and the photoresist polymers. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Hydrogen and oxygen gases are introduced at controlled flow rates (H2 fixed at 100 sccm, O2 varied from 0 to 2.0 sccm) into a vacuum chamber at 20 Pa. The tungsten catalyst is heated to 1.6×10^3 °C to produce radicals. Substrates with polymer films are placed 20 mm from the catalyst, and film thickness is measured in real-time using optical interferometry with a green laser. The substrate temperature is controlled and measured, and removal rates are calculated from thickness changes over time.
5:0 sccm) into a vacuum chamber at 20 Pa. The tungsten catalyst is heated to 6×10^3 °C to produce radicals. Substrates with polymer films are placed 20 mm from the catalyst, and film thickness is measured in real-time using optical interferometry with a green laser. The substrate temperature is controlled and measured, and removal rates are calculated from thickness changes over time. Data Analysis Methods:
5. Data Analysis Methods: Removal rates are calculated from the decrease in film thickness with respect to time, using time-averaged values. Data is plotted against substrate temperature to analyze the effects of oxygen addition.
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Vacuum Gauge
Baratron 622A12TAE
MKS Instruments Inc.
Measures the total pressure in the vacuum chamber.
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Si Photodiode
S1787-04
Hamamatsu Photonics K.K.
Detects reflected light for film thickness measurement.
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Mass Flow Controller
SEC-400MK2
STEC Inc.
Controls the flow rate of hydrogen gas.
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Mass Flow Controller
SEC-400MK3
STEC Inc.
Controls the flow rate of oxygen gas.
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Tungsten Wire
0.5 mm diameter, 500 mm long
The Nilaco Corp.
Acts as a hot-wire catalyst for producing hydrogen radicals.
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DC Power Supply
EX-750L2
Takasago Ltd.
Powers the heating of the tungsten catalyst.
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Infrared Radiation Thermometer
ISR12-L0
Impac Electronic GmbH
Measures the temperature of the catalyst.
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Spin Coater
Spinner-1H-III
Kyoei Sangyo Co. Ltd.
Used to coat photoresist polymers onto Si wafers.
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Oven
CLO-2AH
Koyo Thermo Systems Co. Ltd.
Pre-bakes the coated substrates.
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Surface-texture Measuring Instrument
Surfcom 480A
Tokyo Seimitsu Co. Ltd.
Measures the initial film thickness of polymers.
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Laser Light Source
520 nm, 150 mW
CivilLaser, Naku Technology Co. Ltd.
Provides green laser light for optical interferometry.
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