研究目的
To develop and optimize a colloidal processing procedure for (K, Na)NbO3-based materials in aqueous medium to produce high-quality tapes and ceramics with properties equivalent to those from dry powder processing.
研究成果
The colloidal processing route in aqueous medium successfully produced high-quality KNN-based tapes and ceramics with properties equivalent to dry-processed materials, demonstrating its effectiveness and potential for environmentally friendly manufacturing.
研究不足
The study is limited to aqueous processing of a specific KNN-based composition; scalability to industrial levels and variations in material compositions were not extensively explored. Potassium solubility in water could pose issues for stoichiometry, though reincorporation during sintering mitigated this.
1:Experimental Design and Method Selection:
The study focused on optimizing colloidal stability and rheological behavior for aqueous tape casting of KNN-based materials. Zeta potential and solubility measurements were used to determine optimal pH, and rheological analysis optimized processing parameters.
2:Sample Selection and Data Sources:
(K0.5Na0.5)0.97Li0.03Nb0.8Ta0.2O3 powder was synthesized via solid-state reaction from precursors (K2CO3, Na2CO3, Li2CO3, Nb2O5, Ta2O5), calcined, and milled to reduce particle size.
3:5Na5)97Li03Nb8Ta2O3 powder was synthesized via solid-state reaction from precursors (K2CO3, Na2CO3, Li2CO3, Nb2O5, Ta2O5), calcined, and milled to reduce particle size. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment included a homemade high-energy vibratory mill, Horiba LA-960 laser particle size analyzer, Zetasizer NanoZS for zeta potential, Thermo Jarrell Ash Iris Advantage ICP-OES spectrometer, IKA RW20 mechanical stirrer, Dr. Hielscher UP400S ultrasound probe, Haake MARS rheometer, tape casting setup, XRD diffractometer (Bruker D8 Advance), FEI Nova NanoSEM 230 SEM, Keysight E4980A LCR meter, HP 3325B function generator, TREK 10/40 high-voltage amplifier, homebuilt charge-to-voltage converter, and Berlincourt-type piezometer. Materials included deionized water, KCl electrolyte, Hypermer KD2 deflocculant, Duramax B1000 binder, HCl, KOH, and Mylar film.
4:Experimental Procedures and Operational Workflow:
Powder was milled for 6 hours to achieve submicron size. Suspensions were prepared at various pH levels (1-10) for zeta potential and solubility measurements. Concentrated suspensions (20-35 vol.% solids) were prepared with deflocculant and binder, sonicated, and rheologically characterized. Tape casting was performed at 30 mm/s with a 200 μm blade height, followed by drying, stacking, pressing, sintering at 1110°C, and electrical characterization.
5:Data Analysis Methods:
Data were analyzed using rheological flow curves, XRD for phase identification, SEM for microstructure, dielectric measurements at 1 kHz, hysteresis loops at 0.1 Hz, and piezoelectric coefficient measurements.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容-
Zetasizer NanoZS
NanoZS
Malvern
Measure zeta potential of suspensions using laser doppler electrophoresis.
暂无现货
预约到货通知
-
Rheometer
Haake MARS
Thermo-Haake
Measure rheological properties of suspensions.
暂无现货
预约到货通知
-
XRD Diffractometer
D8 Advance
Bruker
Collect X-ray diffraction data for phase identification.
暂无现货
预约到货通知
-
SEM Microscope
Nova NanoSEM 230
FEI
Characterize microstructure of powders and ceramics.
暂无现货
预约到货通知
-
LCR Meter
E4980A
Keysight
Measure dielectric permittivity.
E4980A/E4980AL Precision LCR Meter
立即获取同款设备 -
ICP-OES Spectrometer
Iris Advantage
Thermo Jarrell Ash
Measure concentration of dissolved species in suspensions.
暂无现货
预约到货通知
-
Particle Size Analyzer
LA-960
Horiba
Verify particle size distribution of powders.
暂无现货
预约到货通知
-
Ultrasound Probe
UP400S
Dr. Hielscher
Disperse suspensions using pulsed ultrasound.
暂无现货
预约到货通知
-
Mechanical Stirrer
RW20
IKA
Stir and mix suspensions.
暂无现货
预约到货通知
-
Function Generator
HP 3325B
HP
Generate high-voltage sine waves for hysteresis measurements.
暂无现货
预约到货通知
-
High Voltage Amplifier
10/40
TREK
Amplify voltage for electrical measurements.
暂无现货
预约到货通知
-
Piezometer
Berlincourt-type
Measure piezoelectric charge coefficient d33.
暂无现货
预约到货通知
-
Deflocculant
Hypermer KD2
Croda
Disperse particles in suspensions to prevent agglomeration.
暂无现货
预约到货通知
-
Binder
Duramax B1000
Rohm & Haas
Bind particles together in tapes for strength.
暂无现货
预约到货通知
-
登录查看剩余12件设备及参数对照表
查看全部