研究目的
Investigating the numerical simulation of the selective laser melting (SLM) laying powder process to understand the influences of different scraping methods and scraping speeds on the quality of the laying powder.
研究成果
The numerical simulation study of the SLM laying powder process verified the accuracy of the calculation model and found that the scraping method using a roller (not rotating) obtained the highest tightness and most uniform powder distribution. As the scraping speed increased, the laying tightness tended to decrease linearly. These results can guide the actual SLM laying powder process and provide basic data for the numerical simulation of SLM molten pool dynamics based on the particle scale.
研究不足
The study has some shortcomings, such as an insufficient number of particles used in the calculation and the ideal shape of the particle, which will be the focus of subsequent research.
1:Experimental Design and Method Selection:
The study is based on the discrete element method, including particle contact force model, particle collision judgment algorithm, and particle motion equation, to simulate the SLM laying powder process.
2:Sample Selection and Data Sources:
TC4 titanium alloy powder was used for performance measurement experiments to calculate and analyze powder bulk density, tap density, and angle of repose.
3:List of Experimental Equipment and Materials:
The open-source discrete element method code Yade was used for numerical simulation, with post-processing tool ParaView.
4:Experimental Procedures and Operational Workflow:
The SLM laying process was simulated in four steps: particle cluster production, substrate pushing powder, roller or scraper laying powder, and obtaining a powder layer.
5:Data Analysis Methods:
The powder bulk density, tap density, and angle of repose were calculated and compared with experimental data to verify the accuracy of the calculation model.
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