研究目的
Investigating the thermal behavior characteristics during the selective laser melting (SLM) process of Ti-6Al-4V powder in the point exposure scan pattern, focusing on the temperature evolution behavior of different positions and the effects of exposure time on temperature distributions and dimensions of the molten pool.
研究成果
The study demonstrated significant differences in temperature evolution behaviors between direct exposure and unexposed positions in the point exposure scan pattern. The exposure time had the greatest influence on the direct exposure position and played a crucial role in the stability of the molten pool and metallurgical bonding. The simulation results showed good agreement with experimental findings, validating the model's reliability.
研究不足
The model assumes the powder particles as a homogeneous continuous media and applies effective thermophysical parameters, which may not capture the detailed thermal behavior of individual particles. The evaporation effect was not considered in the model, which could lead to errors in predicting the highest temperature of the molten pool.
1:Experimental Design and Method Selection:
A 3-D model based on a continuum approach was developed to simulate the thermal behavior during SLM of Ti-6Al-4V powder in the point exposure scan pattern. The model included heat radiation, convection and radiation heat transfer, and Marangoni flow.
2:Sample Selection and Data Sources:
Ti-6Al-4V powder was used as the raw material. The simulation focused on a mixture of a Ti-6Al-4V powder layer and a substrate.
3:List of Experimental Equipment and Materials:
The SLM apparatus (Renishaw AM250) with a 200 W laser was used for single layer forming. The powder particles were supplied by Renishaw Company.
4:Experimental Procedures and Operational Workflow:
The simulation involved applying a laser heat source model considering the optical penetration depth of the laser beam in the powder bed. The model was solved using the commercial finite volume method package FLUENT.
5:Data Analysis Methods:
The temperature evolution behavior, temperature distributions, and dimensions of the molten pool were analyzed under different exposure times.
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