研究目的
To overcome the restrictions caused by the current premixing techniques or in-situ strategies used to manufacture metal matrix nanocomposites (MMnCs) by Laser Metal Deposition (LMD) and propose a new process approach by direct injection of nanoparticles into a metallic matrix.
研究成果
The direct nanoparticle injection approach overcomes the restrictions caused by current premixing techniques or in-situ strategies for manufacturing MMnCs by LMD. It allows for the adjustment of the content and location of nano-reinforcement during printing, leading to significant improvements in mechanical properties. However, further investigations and optimizations are needed to address the technical challenges encountered.
研究不足
The study encountered technical issues such as the spreading of Al/O rich layers for the highest nano-alumina powder flow, leading to undesired geometries of the produced shape. Further optimization of the processing parameters and development of a new specific nozzle are required to guarantee a constant and stable feeding of the nanoparticles and the metal matrix powder.
1:Experimental Design and Method Selection:
The study involved the fabrication of metal matrix nanocomposites by direct injection of alumina nanoparticles into a titanium matrix using Laser Metal Deposition (LMD). Two different direct dry injection modes were used to locally increase the hardness.
2:Sample Selection and Data Sources:
Four millimetre Ti plates of Grade 1 were used as material substrate. Ti Grade 1 spherical micropowder and nano-Al2O3 powder were used as feedstock for the different nanocomposites.
3:List of Experimental Equipment and Materials:
A commercial LMD machine (Mobile 1.0, BeAM, France) was used, equipped with a volumetric powder feeder and a specific dense phase convey system for the transport of non- or poorly flowable powders.
4:0, BeAM, France) was used, equipped with a volumetric powder feeder and a specific dense phase convey system for the transport of non- or poorly flowable powders.
Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: Pure Ti walls and walls with simultaneous or alternated injection of n-Al2O3 and Ti powders were printed under argon atmosphere. The samples were characterized using optical microscopy, SEM, EDS, EBSD, XRD, and TEM.
5:Data Analysis Methods:
The microstructure and mechanical properties of the samples were analyzed to evaluate the effect of the direct nanoparticle injection approach.
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