研究目的
To validate an in-house developed laser cutting model for larger thicknesses and assess its accuracy in predicting the maximum cutting speed for stainless steel 304L of varying thicknesses.
研究成果
The study confirms the model's suitability for thin metal sheets but highlights significant deviations in prediction accuracy for thicker plates. Multiple reflections and melt flow dynamics become more critical with increased thickness, suggesting the need for these phenomena to be integrated into a more generic model for simulating cutting of larger thickness plates.
研究不足
The model's accuracy degrades for thicker plates, with R2 decreasing from 0.99 for 2 mm thickness to 0.58 for 10 mm. This suggests that model assumptions may not hold for increased plate thicknesses, particularly regarding multiple reflections and melt flow dynamics.
1:Experimental Design and Method Selection:
The study involves conducting dedicated cutting experiments to assess the maximum cutting speed of stainless steel 304L for thicknesses of 2, 6, and 10 mm across a wide range of focal point positions. The model's predictions are compared against experimental data.
2:Sample Selection and Data Sources:
Stainless steel 304L plates of three different thicknesses (2, 6, and 10 mm) are used. The cutting experiments are performed on a commercial fiber laser cutting machine.
3:List of Experimental Equipment and Materials:
A 4 kW IPG laser source, Precitec ProCutter laser head with a 200 mm focusing lens and a 100 mm collimation lens, and stainless steel 304L plates.
4:Experimental Procedures and Operational Workflow:
The experiments involve cutting lines of specific lengths at varying focal point positions to determine the maximum cutting speed. The process is iterative, adjusting speeds until the difference between the fastest successful cut and the slowest non-feasible cut is less than 5%.
5:5%.
Data Analysis Methods:
5. Data Analysis Methods: The coefficient of determination R2 is calculated to evaluate the model's prediction accuracy. The kerf width at the top of the sheet is measured using a portable microscope.
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