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Surface Micro patterning of Aluminium Reinforced Composite for Aerospace Applications through High Energy Pulse Laser Peening

DOI:10.1016/j.matpr.2017.11.359 期刊:Materials Today: Proceedings 出版年份:2018 更新时间:2025-09-12 10:27:22
摘要: Aluminium (Al) Composites have universal engineering applications because of their higher strength to weight ratio, ductility, and formability. However, in diverse applications, mechanical properties such as hardness, corrosion, wear, and fatigue resistance are the prerequisite at closer surface regions. Such localised changes without impacting various surface treatment approaches can attempt the bulk phase. Laser shock peening is an advanced surface engineering technique, which has been successfully applied to improve the surface morphology and microstructure of the material. In this work, we are focusing on improving the surface properties of Al7075 reinforced with SiC and Zirconia through laser peening technique. The hardened layer was evaluated using surface integrity with optical microscopy, energy dispersive spectroscopy, scanning electron microscope (SEM) and analysis of microhardness. Process parameters and resulting microstructures of Aluminium composite are summarised, along with the impact of laser peening on surface properties. Research results indicated that laser peening shows a significant influence on the final condition of the surface layer of Aluminium composite.
作者: Ranjith Kumar G,Rajyalakshmi G,Vijaya Kumar Manupati
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Improving the surface properties of Al7075 reinforced with SiC and Zirconia through laser peening technique.

The results of various tests conducted on AMCs samples revealed an increasing trend in matrix properties with increased reinforcement content. Composite containing 2wt. % of SiC and 6wt. % of Zirconia fabricated showed the maximum value of the hardness, tensile strength and impact strength in comparison with other specimens which could be attributed primarily due to the presence of harder Silicon Carbide and Zirconia particles. Hardness is an important property of a component which is subjected to heavy load. The surface micro hardness of the composites was increased from 148 HV to 251 HV for 2wt% SiC and 6wt% ZrO2 after laser peening without coating. The reinforcement of particles has enhanced the micro hardness of aluminum matrix and composites. Even though LSP produce surface roughness it was minimum compared to shot peening. The surface roughness further controlled by using LSP with a coating using optimal laser parameters. SEM analysis discloses the micro phases formed during laser peening and even distribution of reinforcement in the matrix is the reason for increase surface micro hardness.

The critical shortcomings of MMCs are their cost of manufacturing, which has placed limitations on their actual applications and distressed surface-related properties of aluminium have severely limited its further or direct use.

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